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https://github.com/Klipper3d/klipper.git
synced 2025-07-23 22:54:10 -06:00
thermocouple: Add initial support for common SPI temperature sensing chips
Signed-off-by: Petri Honkala <cruwaller@gmail.com> Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
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8 changed files with 583 additions and 4 deletions
350
klippy/extras/spi_temperature.py
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350
klippy/extras/spi_temperature.py
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# Support for common SPI based thermocouple and RTD temperature sensors
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#
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# Copyright (C) 2018 Petri Honkala <cruwaller@gmail.com>
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#
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# This file may be distributed under the terms of the GNU GPLv3 license.
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import math
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######################################################################
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# SensorBase
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######################################################################
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SAMPLE_TIME_DEFAULT = 0.001
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SAMPLE_COUNT_DEFAULT = 8
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REPORT_TIME_DEFAULT = 0.300
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VALID_SPI_SENSORS = {
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'MAX6675' : 1, 'MAX31855' : 1,
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'MAX31856' : 2,
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'MAX31865' : 4
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}
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class error(Exception):
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pass
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class SensorBase(object):
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error = error
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def __init__(self,
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config,
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is_spi = False,
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sample_time = SAMPLE_TIME_DEFAULT,
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sample_count = SAMPLE_COUNT_DEFAULT,
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report_time = REPORT_TIME_DEFAULT):
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self.is_spi = is_spi
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self.sample_time = sample_time
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self.sample_count = sample_count
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self.report_time = report_time
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self.min_temp = config.getfloat('min_temp', minval=0., default=0.)
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self.max_temp = config.getfloat('max_temp', above=self.min_temp)
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self._callback = None
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sensor_pin = config.get('sensor_pin')
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adc_range = [self.calc_adc(self.min_temp),
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self.calc_adc(self.max_temp)]
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self.min_sample_value = min(adc_range)
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self.max_sample_value = max(adc_range)
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self._report_clock = 0
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ppins = config.get_printer().lookup_object('pins')
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if is_spi:
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pin_params = ppins.lookup_pin('digital_out', sensor_pin)
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self.mcu = mcu = pin_params['chip']
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pin = pin_params['pin']
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# SPI bus configuration
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spi_oid = mcu.create_oid()
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spi_mode = config.getint('spi_mode', minval=0, maxval=3)
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spi_speed = config.getint('spi_speed', minval=0)
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mcu.add_config_cmd(
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"config_spi oid=%u bus=%u pin=%s"
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" mode=%u rate=%u shutdown_msg=" % (
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spi_oid, 0, pin, spi_mode, spi_speed))
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config_cmd = "".join("%02x" % b for b in self.get_configs())
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mcu.add_config_cmd("spi_send oid=%u data=%s" % (
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spi_oid, config_cmd), is_init=True)
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# Reader chip configuration
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self.oid = oid = mcu.create_oid()
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mcu.add_config_cmd(
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"config_thermocouple oid=%u spi_oid=%u chip_type=%u" % (
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oid, spi_oid, VALID_SPI_SENSORS[self.chip_type]))
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mcu.register_msg(self._handle_spi_response,
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"thermocouple_result", oid)
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mcu.add_config_object(self)
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else:
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self.mcu = ppins.setup_pin('adc', sensor_pin)
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self.mcu.setup_minmax(
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sample_time, sample_count,
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minval=min(adc_range), maxval=max(adc_range))
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def setup_minmax(self, min_temp, max_temp):
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pass
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def setup_callback(self, cb):
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if self.is_spi:
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self._callback = cb
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else:
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self.mcu.setup_callback(self.report_time, cb)
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def get_report_time_delta(self):
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return self.report_time
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def build_config(self):
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clock = self.mcu.get_query_slot(self.oid)
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self._report_clock = self.mcu.seconds_to_clock(self.report_time)
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self.mcu.add_config_cmd(
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"query_thermocouple oid=%u clock=%u rest_ticks=%u"
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" min_value=%u max_value=%u" % (
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self.oid, clock, self._report_clock,
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self.min_sample_value, self.max_sample_value))
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def _handle_spi_response(self, params):
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last_value = params['value']
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next_clock = self.mcu.clock32_to_clock64(params['next_clock'])
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last_read_clock = next_clock - self._report_clock
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last_read_time = self.mcu.clock_to_print_time(last_read_clock)
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temp = self.calc_temp(last_value)
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self.check_faults(params['fault'])
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if self._callback is not None:
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self._callback(last_read_time, temp)
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######################################################################
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# Thermocouples
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######################################################################
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MAX31856_CR0_REG = 0x00
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MAX31856_CR0_AUTOCONVERT = 0x80
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MAX31856_CR0_1SHOT = 0x40
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MAX31856_CR0_OCFAULT1 = 0x20
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MAX31856_CR0_OCFAULT0 = 0x10
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MAX31856_CR0_CJ = 0x08
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MAX31856_CR0_FAULT = 0x04
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MAX31856_CR0_FAULTCLR = 0x02
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MAX31856_CR0_FILT50HZ = 0x01
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MAX31856_CR0_FILT60HZ = 0x00
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MAX31856_CR1_REG = 0x01
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MAX31856_CR1_AVGSEL1 = 0x00
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MAX31856_CR1_AVGSEL2 = 0x10
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MAX31856_CR1_AVGSEL4 = 0x20
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MAX31856_CR1_AVGSEL8 = 0x30
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MAX31856_CR1_AVGSEL16 = 0x70
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MAX31856_MASK_REG = 0x02
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MAX31856_MASK_COLD_JUNCTION_HIGH_FAULT = 0x20
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MAX31856_MASK_COLD_JUNCTION_LOW_FAULT = 0x10
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MAX31856_MASK_THERMOCOUPLE_HIGH_FAULT = 0x08
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MAX31856_MASK_THERMOCOUPLE_LOW_FAULT = 0x04
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MAX31856_MASK_VOLTAGE_UNDER_OVER_FAULT = 0x02
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MAX31856_MASK_THERMOCOUPLE_OPEN_FAULT = 0x01
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MAX31856_CJHF_REG = 0x03
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MAX31856_CJLF_REG = 0x04
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MAX31856_LTHFTH_REG = 0x05
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MAX31856_LTHFTL_REG = 0x06
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MAX31856_LTLFTH_REG = 0x07
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MAX31856_LTLFTL_REG = 0x08
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MAX31856_CJTO_REG = 0x09
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MAX31856_CJTH_REG = 0x0A
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MAX31856_CJTL_REG = 0x0B
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MAX31856_LTCBH_REG = 0x0C
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MAX31856_LTCBM_REG = 0x0D
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MAX31856_LTCBL_REG = 0x0E
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MAX31856_SR_REG = 0x0F
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MAX31856_FAULT_CJRANGE = 0x80 # Cold Junction out of range
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MAX31856_FAULT_TCRANGE = 0x40 # Thermocouple out of range
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MAX31856_FAULT_CJHIGH = 0x20 # Cold Junction High
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MAX31856_FAULT_CJLOW = 0x10 # Cold Junction Low
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MAX31856_FAULT_TCHIGH = 0x08 # Thermocouple Low
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MAX31856_FAULT_TCLOW = 0x04 # Thermocouple Low
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MAX31856_FAULT_OVUV = 0x02 # Under Over Voltage
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MAX31856_FAULT_OPEN = 0x01
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class Thermocouple(SensorBase):
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def __init__(self, config):
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self.chip_type = chip_type = config.get('sensor_type')
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types = {
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"B" : 0b0000,
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"E" : 0b0001,
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"J" : 0b0010,
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"K" : 0b0011,
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"N" : 0b0100,
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"R" : 0b0101,
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"S" : 0b0110,
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"T" : 0b0111,
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}
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self.tc_type = config.getchoice('tc_type', types, default="K")
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self.use_50Hz_filter = config.getboolean('tc_use_50Hz_filter', False)
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averages = {
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"1" : MAX31856_CR1_AVGSEL1,
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"2" : MAX31856_CR1_AVGSEL2,
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"4" : MAX31856_CR1_AVGSEL4,
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"8" : MAX31856_CR1_AVGSEL8,
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"16" : MAX31856_CR1_AVGSEL16
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}
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self.average_count = config.getchoice('tc_averaging_count', averages, "1")
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if chip_type == "MAX31856":
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self.val_a = 0.0078125
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self.scale = 5
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else:
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self.val_a = 0.25
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self.scale = 18
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SensorBase.__init__(self, config, is_spi = True, sample_count = 1)
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def _check_faults_simple(self, val):
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if not self.chip_type == "MAX31856":
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if val & 0x1:
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raise self.error("MAX6675/MAX31855 : Open Circuit")
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if val & 0x2:
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raise self.error("MAX6675/MAX31855 : Short to GND")
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if val & 0x4:
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raise self.error("MAX6675/MAX31855 : Short to Vcc")
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def check_faults(self, fault):
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if self.chip_type == "MAX31856":
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if fault & MAX31856_FAULT_CJRANGE:
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raise self.error("Max31856: Cold Junction Range Fault")
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if fault & MAX31856_FAULT_TCRANGE:
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raise self.error("Max31856: Thermocouple Range Fault")
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if fault & MAX31856_FAULT_CJHIGH:
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raise self.error("Max31856: Cold Junction High Fault")
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if fault & MAX31856_FAULT_CJLOW:
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raise self.error("Max31856: Cold Junction Low Fault")
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if fault & MAX31856_FAULT_TCHIGH:
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raise self.error("Max31856: Thermocouple High Fault")
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if fault & MAX31856_FAULT_TCLOW:
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raise self.error("Max31856: Thermocouple Low Fault")
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if fault & MAX31856_FAULT_OVUV:
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raise self.error("Max31856: Over/Under Voltage Fault")
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if fault & MAX31856_FAULT_OPEN:
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raise self.error("Max31856: Thermocouple Open Fault")
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def calc_temp(self, adc):
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self._check_faults_simple(adc)
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adc = adc >> self.scale
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# Fix sign bit:
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if self.chip_type == "MAX31856":
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if adc & 0x40000:
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adc = ((adc & 0x3FFFF) + 1) * -1
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else:
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if adc & 0x2000:
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adc = ((adc & 0x1FFF) + 1) * -1
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temp = self.val_a * adc
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return temp
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def calc_adc(self, temp):
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adc = int ( ( temp / self.val_a ) + 0.5 ) # convert to ADC value
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adc = adc << self.scale
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return adc
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def get_configs(self):
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cmds = []
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if self.chip_type == "MAX31856":
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value = MAX31856_CR0_AUTOCONVERT
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if self.use_50Hz_filter:
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value |= MAX31856_CR0_FILT50HZ
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cmds.append(0x80 + MAX31856_CR0_REG)
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cmds.append(value)
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value = self.tc_type
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value |= self.average_count
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cmds.append(0x80 + MAX31856_CR1_REG)
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cmds.append(value)
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value = (MAX31856_MASK_VOLTAGE_UNDER_OVER_FAULT |
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MAX31856_MASK_THERMOCOUPLE_OPEN_FAULT)
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cmds.append(0x80 + MAX31856_MASK_REG)
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cmds.append(value)
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return cmds
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######################################################################
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# MAX31865 (RTD sensor)
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######################################################################
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MAX31865_CONFIG_REG = 0x00
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MAX31865_RTDMSB_REG = 0x01
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MAX31865_RTDLSB_REG = 0x02
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MAX31865_HFAULTMSB_REG = 0x03
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MAX31865_HFAULTLSB_REG = 0x04
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MAX31865_LFAULTMSB_REG = 0x05
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MAX31865_LFAULTLSB_REG = 0x06
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MAX31865_FAULTSTAT_REG = 0x07
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MAX31865_CONFIG_BIAS = 0x80
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MAX31865_CONFIG_MODEAUTO = 0x40
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MAX31865_CONFIG_1SHOT = 0x20
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MAX31865_CONFIG_3WIRE = 0x10
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MAX31865_CONFIG_FAULTCLEAR = 0x02
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MAX31865_CONFIG_FILT50HZ = 0x01
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MAX31865_FAULT_HIGHTHRESH = 0x80
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MAX31865_FAULT_LOWTHRESH = 0x40
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MAX31865_FAULT_REFINLOW = 0x20
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MAX31865_FAULT_REFINHIGH = 0x10
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MAX31865_FAULT_RTDINLOW = 0x08
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MAX31865_FAULT_OVUV = 0x04
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VAL_A = 0.00390830
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VAL_B = 0.0000005775
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VAL_C = -0.00000000000418301
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VAL_ADC_MAX = 32768.0 # 2^15
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class RTD(SensorBase):
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def __init__(self, config):
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self.chip_type = config.get('sensor_type')
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self.rtd_nominal_r = config.getint('rtd_nominal_r', 100)
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self.reference_r = config.getfloat('rtd_reference_r', 430., above=0.)
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self.num_wires = config.getint('rtd_num_of_wires', 2)
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self.use_50Hz_filter = config.getboolean('rtd_use_50Hz_filter', False)
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SensorBase.__init__(self, config, is_spi = True, sample_count = 1)
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def check_faults(self, fault):
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if fault & 0x80:
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raise self.error("Max31865 RTD input is disconnected")
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if fault & 0x40:
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raise self.error("Max31865 RTD input is shorted")
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if fault & 0x20:
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raise self.error("Max31865 VREF- is greater than 0.85 * VBIAS, FORCE- open")
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if fault & 0x10:
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raise self.error("Max31865 VREF- is less than 0.85 * VBIAS, FORCE- open")
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if fault & 0x08:
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raise self.error("Max31865 VRTD- is less than 0.85 * VBIAS, FORCE- open")
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if fault & 0x04:
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raise self.error("Max31865 Overvoltage or undervoltage fault")
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if fault & 0x03:
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raise self.error("Max31865 Unspecified error")
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def calc_temp(self, adc):
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adc = adc >> 1 # remove fault bit
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R_rtd = (self.reference_r * adc) / VAL_ADC_MAX
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temp = (
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(( ( -1 * self.rtd_nominal_r ) * VAL_A ) +
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math.sqrt( ( self.rtd_nominal_r * self.rtd_nominal_r * VAL_A * VAL_A ) -
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( 4 * self.rtd_nominal_r * VAL_B * ( self.rtd_nominal_r - R_rtd ) )))
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/ (2 * self.rtd_nominal_r * VAL_B))
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return temp
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def calc_adc(self, temp):
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R_rtd = temp * ( 2 * self.rtd_nominal_r * VAL_B )
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R_rtd = math.pow( ( R_rtd + ( self.rtd_nominal_r * VAL_A ) ), 2)
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R_rtd = -1 * ( R_rtd - ( self.rtd_nominal_r * self.rtd_nominal_r * VAL_A * VAL_A ) )
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R_rtd = R_rtd / ( 4 * self.rtd_nominal_r * VAL_B )
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R_rtd = ( -1 * R_rtd ) + self.rtd_nominal_r
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adc = int ( ( ( R_rtd * VAL_ADC_MAX ) / self.reference_r) + 0.5 )
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adc = adc << 1 # Add fault bit
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return adc
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def get_configs(self):
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value = (MAX31865_CONFIG_BIAS |
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MAX31865_CONFIG_MODEAUTO |
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MAX31865_CONFIG_FAULTCLEAR)
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if self.use_50Hz_filter:
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value |= MAX31865_CONFIG_FILT50HZ
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if self.num_wires == 3:
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value |= MAX31865_CONFIG_3WIRE
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cmd = 0x80 + MAX31865_CONFIG_REG
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return [cmd, value]
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######################################################################
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# Sensor registration
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######################################################################
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Sensors = {
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"MAX6675": Thermocouple,
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"MAX31855": Thermocouple,
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"MAX31856": Thermocouple,
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"MAX31865": RTD,
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}
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def load_config(config):
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# Register sensors
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pheater = config.get_printer().lookup_object("heater")
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for name, klass in Sensors.items():
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pheater.add_sensor(name, klass)
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