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docs: describe tap calibration routine
Signed-off-by: Timofey Titovets <nefelim4ag@gmail.com>
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2 changed files with 70 additions and 5 deletions
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@ -55,6 +55,67 @@ surface temperature or sensor hardware temperature can skew the
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results. It is important that calibration and probing is only done
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when the printer is at a stable temperature.
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## Tap calibration
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The Eddy probe measures the resonance frequency of the coil.
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By the absolute value of the frequency and the calibration curve from
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`PROBE_EDDY_CURRENT_CALIBRATE`, it is therefore possible to detect
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where the bed is without physical contact.
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By use of the same knowledge, we know that frequency changes with
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the distance. It is possible to track that change in real time and
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detect the time/position where contact happens - a change of frequency
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starts to change in a different way.
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For example, stopped to change because of the collision.
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Because eddy output is not perfect: there is sensor noise,
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mechanical oscillation, thermal expansion and other discrepancies,
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it is required to calibrate the stop threshold for your machine.
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Practically, it ensures that the Eddy's output data absolute value
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change per second (velocity) is high enough - higher than the noise level,
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and that upon collision it always decreases by at least this value.
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```
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[probe_eddy_current my_probe]
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# eddy probe configuration...
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tap_threshold: 0
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```
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Suggested calibration routine works as follows:
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1. Home Z
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2. Place toolhead at the center of the bed.
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3. Move Z far away, 30mm for example.
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4. Run `PROBE METHOD=tap`
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5. If it stops before collision, adjust the `tap_threshold`.
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Repeat until nozzle would softly touch the bed.
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It easier to do so with clean nozzle and by visual inspection of the process.
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Example calibration values:
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`1 -> 100 -> 200 -> 400 -> 800 -> 1200 -> 1600 -> 2000`
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Your value will normally be between those.
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Too high value leaves less safe space,
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if something is between the nozzle and the bed or if the nozzle
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is too close to the bed before tap.
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Too low, on the other hand, can make the toolhead stop in mid-air
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because of the noise.
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You can validate the tap precision by measuring the paper thickness
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from the initial calibration guide. It is expected to be ~0.1mm.
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Tap precision is limited by the sampling frequency and
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the speed of the descent.
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If you take 24 photos per second of the moving train, you can only estimate
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where the train was between photos.
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It is possible to reduce the descending speed. It may require decrease of
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absolute `tap_threshold` value.
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It is possible to tap over non-conductive surfaces as long as there is metal
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behind it within the sensor's sensitivity range.
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Max distance can be approximated to be about 1.5x of the coil's narrowest part.
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## Thermal Drift Calibration
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As with all inductive probes, eddy current probes are subject to
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@ -1160,23 +1160,25 @@ The following commands are available when a
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see the [probe calibrate guide](Probe_Calibrate.md)).
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#### PROBE
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`PROBE [PROBE_SPEED=<mm/s>] [LIFT_SPEED=<mm/s>] [SAMPLES=<count>]
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[SAMPLE_RETRACT_DIST=<mm>] [SAMPLES_TOLERANCE=<mm>]
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`PROBE [METHOD=<value>] [PROBE_SPEED=<mm/s>] [LIFT_SPEED=<mm/s>]
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[SAMPLES=<count>] [SAMPLE_RETRACT_DIST=<mm>] [SAMPLES_TOLERANCE=<mm>]
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[SAMPLES_TOLERANCE_RETRIES=<count>] [SAMPLES_RESULT=median|average]`:
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Move the nozzle downwards until the probe triggers. If any of the
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optional parameters are provided they override their equivalent
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setting in the [probe config section](Config_Reference.md#probe).
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The optional option `METHOD` is probe-specific.
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#### QUERY_PROBE
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`QUERY_PROBE`: Report the current status of the probe ("triggered" or
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"open").
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#### PROBE_ACCURACY
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`PROBE_ACCURACY [PROBE_SPEED=<mm/s>] [SAMPLES=<count>]
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`PROBE_ACCURACY [METHOD=<value>] [PROBE_SPEED=<mm/s>] [SAMPLES=<count>]
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[SAMPLE_RETRACT_DIST=<mm>]`: Calculate the maximum, minimum, average,
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median, and standard deviation of multiple probe samples. By default,
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10 SAMPLES are taken. Otherwise the optional parameters default to
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their equivalent setting in the probe config section.
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The optional option `METHOD` is probe-specific.
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#### PROBE_CALIBRATE
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`PROBE_CALIBRATE [SPEED=<speed>] [<probe_parameter>=<value>]`: Run a
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@ -1237,13 +1239,14 @@ The following commands are available when the
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is enabled.
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#### QUAD_GANTRY_LEVEL
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`QUAD_GANTRY_LEVEL [RETRIES=<value>] [RETRY_TOLERANCE=<value>]
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`QUAD_GANTRY_LEVEL [METHOD=<value>] [RETRIES=<value>] [RETRY_TOLERANCE=<value>]
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[HORIZONTAL_MOVE_Z=<value>] [<probe_parameter>=<value>]`: This command
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will probe the points specified in the config and then make
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independent adjustments to each Z stepper to compensate for tilt. See
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the PROBE command for details on the optional probe parameters. The
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optional `RETRIES`, `RETRY_TOLERANCE`, and `HORIZONTAL_MOVE_Z` values
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override those options specified in the config file.
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The optional option `METHOD` is probe-specific.
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### [query_adc]
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@ -1672,10 +1675,11 @@ The following commands are available when the
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[z_tilt config section](Config_Reference.md#z_tilt) is enabled.
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#### Z_TILT_ADJUST
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`Z_TILT_ADJUST [RETRIES=<value>] [RETRY_TOLERANCE=<value>]
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`Z_TILT_ADJUST [METHOD=<value>] [RETRIES=<value>] [RETRY_TOLERANCE=<value>]
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[HORIZONTAL_MOVE_Z=<value>] [<probe_parameter>=<value>]`: This command
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will probe the points specified in the config and then make
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independent adjustments to each Z stepper to compensate for tilt. See
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the PROBE command for details on the optional probe parameters. The
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optional `RETRIES`, `RETRY_TOLERANCE`, and `HORIZONTAL_MOVE_Z` values
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override those options specified in the config file.
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The optional option `METHOD` is probe-specific.
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