OrcaSlicer/src/libslic3r/VariableWidth.cpp

#include "VariableWidth.hpp"

namespace Slic3r {

static ExtrusionPaths thick_polyline_to_extrusion_paths(const ThickPolyline& thick_polyline, ExtrusionRole role, const Flow& flow, const float tolerance)
{
    ExtrusionPaths paths;
    ExtrusionPath path(role);
    ThickLines lines = thick_polyline.thicklines();

    for (int i = 0; i < (int)lines.size(); ++i) {
        const ThickLine& line = lines[i];

        const coordf_t line_len = line.length();
        if (line_len < SCALED_EPSILON) continue;

        double thickness_delta = fabs(line.a_width - line.b_width);
        if (thickness_delta > tolerance) {
            const unsigned int segments = (unsigned int)ceil(thickness_delta / tolerance);
            const coordf_t seg_len = line_len / segments;
            Points pp;
            std::vector<coordf_t> width;
            {
                pp.push_back(line.a);
                width.push_back(line.a_width);
                for (size_t j = 1; j < segments; ++j) {
                    pp.push_back((line.a.cast<double>() + (line.b - line.a).cast<double>().normalized() * (j * seg_len)).cast<coord_t>());

                    coordf_t w = line.a_width + (j * seg_len) * (line.b_width - line.a_width) / line_len;
                    width.push_back(w);
                    width.push_back(w);
                }
                pp.push_back(line.b);
                width.push_back(line.b_width);

                assert(pp.size() == segments + 1u);
                assert(width.size() == segments * 2);
            }

            // delete this line and insert new ones
            lines.erase(lines.begin() + i);
            for (size_t j = 0; j < segments; ++j) {
                ThickLine new_line(pp[j], pp[j + 1]);
                new_line.a_width = width[2 * j];
                new_line.b_width = width[2 * j + 1];
                lines.insert(lines.begin() + i + j, new_line);
            }

            --i;
            continue;
        }

        const double w = fmax(line.a_width, line.b_width);
        if (path.polyline.points.empty()) {
            path.polyline.append(line.a);
            path.polyline.append(line.b);
            // Convert from spacing to extrusion width based on the extrusion model
            // of a square extrusion ended with semi circles.
            Flow new_flow = flow.with_width(unscale<float>(w) + flow.height() * float(1. - 0.25 * PI));
#ifdef SLIC3R_DEBUG
            printf("  filling %f gap\n", flow.width);
#endif
            path.mm3_per_mm = new_flow.mm3_per_mm();
            path.width = new_flow.width();
            path.height = new_flow.height();
        }
        else {
            thickness_delta = fabs(scale_(flow.width()) - w);
            if (thickness_delta <= tolerance) {
                // the width difference between this line and the current flow width is 
                // within the accepted tolerance
                path.polyline.append(line.b);
            }
            else {
                // we need to initialize a new line
                paths.emplace_back(std::move(path));
                path = ExtrusionPath(role);
                --i;
            }
        }
    }
    if (path.polyline.is_valid())
        paths.emplace_back(std::move(path));
    return paths;
}

//BBS: new function to filter width to avoid too fragmented segments
static ExtrusionPaths thick_polyline_to_extrusion_paths_2(const ThickPolyline& thick_polyline, ExtrusionRole role, const Flow& flow, const float tolerance)
{
    ExtrusionPaths paths;
    ExtrusionPath path(role);
    ThickLines lines = thick_polyline.thicklines();

    size_t start_index = 0;
    double max_width, min_width;

    for (int i = 0; i < (int)lines.size(); ++i) {
        const ThickLine& line = lines[i];

        if (i == 0) {
            max_width = line.a_width;
            min_width = line.a_width;
        }

        const coordf_t line_len = line.length();
        if (line_len < SCALED_EPSILON) continue;

        double thickness_delta = std::max(fabs(max_width - line.b_width), fabs(min_width - line.b_width));
        //BBS: has large difference in width
        if (thickness_delta > tolerance) {
            //BBS: 1 generate path from start_index to i(not included)
            if (start_index != i){
                path = ExtrusionPath(role);
                double length = lines[start_index].length();
                double sum = lines[start_index].length() * lines[start_index].a_width;
                path.polyline.append(lines[start_index].a);
                for (int idx = start_index + 1; idx < i; idx++) {
                    length += lines[idx].length();
                    sum += lines[idx].length() * lines[idx].a_width;
                    path.polyline.append(lines[idx].a);
                }
                path.polyline.append(lines[i].a);
                if (length > SCALED_EPSILON) {
                    double w = sum / length;
                    Flow new_flow = flow.with_width(unscale<float>(w) + flow.height() * float(1. - 0.25 * PI));
                    path.mm3_per_mm = new_flow.mm3_per_mm();
                    path.width = new_flow.width();
                    path.height = new_flow.height();
                    paths.emplace_back(std::move(path));
                }
            }

            start_index = i;
            max_width = line.a_width;
            min_width = line.a_width;

            //BBS: 2 handle the i-th segment
            thickness_delta = fabs(line.a_width - line.b_width);
            if (thickness_delta > tolerance){
                const unsigned int segments = (unsigned int)ceil(thickness_delta / tolerance);
                const coordf_t seg_len = line_len / segments;
                Points pp;
                std::vector<coordf_t> width;
                {
                    pp.push_back(line.a);
                    width.push_back(line.a_width);
                    for (size_t j = 1; j < segments; ++j) {
                        pp.push_back((line.a.cast<double>() + (line.b - line.a).cast<double>().normalized() * (j * seg_len)).cast<coord_t>());

                        coordf_t w = line.a_width + (j * seg_len) * (line.b_width - line.a_width) / line_len;
                        width.push_back(w);
                        width.push_back(w);
                    }
                    pp.push_back(line.b);
                    width.push_back(line.b_width);

                    assert(pp.size() == segments + 1u);
                    assert(width.size() == segments * 2);
                }

                // delete this line and insert new ones
                lines.erase(lines.begin() + i);
                for (size_t j = 0; j < segments; ++j) {
                    ThickLine new_line(pp[j], pp[j + 1]);
                    new_line.a_width = width[2 * j];
                    new_line.b_width = width[2 * j + 1];
                    lines.insert(lines.begin() + i + j, new_line);
                }
                --i;
                continue;
            }
        }
        //BBS: just update the max and min width and continue
        else {
            max_width = std::max(max_width, std::max(line.a_width, line.b_width));
            min_width = std::min(min_width, std::min(line.a_width, line.b_width));
        }
    }
    //BBS: handle the remaining segment
    size_t final_size = lines.size();
    if (start_index < final_size) {
        path = ExtrusionPath(role);
        double length = lines[start_index].length();
        double sum = lines[start_index].length() * lines[start_index].a_width;
        path.polyline.append(lines[start_index].a);
        for (int idx = start_index + 1; idx < final_size; idx++) {
            length += lines[idx].length();
            sum += lines[idx].length() * lines[idx].a_width;
            path.polyline.append(lines[idx].a);
        }
        path.polyline.append(lines[final_size - 1].b);
        if (length > SCALED_EPSILON) {
            double w = sum / length;
            Flow new_flow = flow.with_width(unscale<float>(w) + flow.height() * float(1. - 0.25 * PI));
            path.mm3_per_mm = new_flow.mm3_per_mm();
            path.width = new_flow.width();
            path.height = new_flow.height();
            paths.emplace_back(std::move(path));
        }
    }

    return paths;
}

void variable_width(const ThickPolylines& polylines, ExtrusionRole role, const Flow& flow, std::vector<ExtrusionEntity*>& out)
{
    // This value determines granularity of adaptive width, as G-code does not allow
    // variable extrusion within a single move; this value shall only affect the amount
    // of segments, and any pruning shall be performed before we apply this tolerance.
    const float tolerance = float(scale_(0.05));
    for (const ThickPolyline& p : polylines) {
        ExtrusionPaths paths = thick_polyline_to_extrusion_paths_2(p, role, flow, tolerance);
        // Append paths to collection.
        if (!paths.empty()) {
            if (paths.front().first_point() == paths.back().last_point())
                out.emplace_back(new ExtrusionLoop(std::move(paths)));
            else {
                for (ExtrusionPath& path : paths)
                    out.emplace_back(new ExtrusionPath(std::move(path)));
            }
        }
    }
}

}