New --solid-infill-extruder option. Includes a refactoring of the strategy used to order layer extrusions according to their extruder and island; toolchanges and travel moves should be more optimized now. #618

This commit is contained in:
Alessandro Ranellucci 2014-12-17 00:34:00 +01:00
parent d9cffeca4a
commit e79aa2e81c
25 changed files with 186 additions and 95 deletions

View file

@ -380,54 +380,87 @@ sub process_layer {
}
}
# tweak region ordering to save toolchanges
my @region_ids = 0 .. ($self->print->region_count-1);
if ($self->_gcodegen->writer->multiple_extruders) {
my $last_extruder_id = $self->_gcodegen->writer->extruder->id;
my $best_region_id = first { $self->print->regions->[$_]->config->perimeter_extruder-1 == $last_extruder_id } @region_ids;
@region_ids = ($best_region_id, grep $_ != $best_region_id, @region_ids) if $best_region_id;
# We now define a strategy for building perimeters and fills. The separation
# between regions doesn't matter in terms of printing order, as we follow
# another logic instead:
# - we group all extrusions by extruder so that we minimize toolchanges
# - we start from the last used extruder
# - for each extruder, we group extrusions by island
# - for each island, we extrude perimeters first, unless user set the infill_first
# option
# group extrusions by extruder and then by island
my %by_extruder = (); # extruder_id => [ { perimeters => \@perimeters, infill => \@infill } ]
foreach my $region_id (0..($self->print->region_count-1)) {
my $layerm = $layer->regions->[$region_id] or next;
my $region = $self->print->get_region($region_id);
# process perimeters
{
my $extruder_id = $region->config->perimeter_extruder-1;
foreach my $perimeter (@{$layerm->perimeters}) {
# init by_extruder item only if we actually use the extruder
$by_extruder{$extruder_id} //= [];
# $perimeter is an ExtrusionLoop or ExtrusionPath object
for my $i (0 .. $#{$layer->slices}) {
if ($i == $#{$layer->slices}
|| $layer->slices->[$i]->contour->contains_point($perimeter->first_point)) {
$by_extruder{$extruder_id}[$i] //= { perimeters => {} };
$by_extruder{$extruder_id}[$i]{perimeters}{$region_id} //= [];
push @{ $by_extruder{$extruder_id}[$i]{perimeters}{$region_id} }, $perimeter;
last;
}
}
}
}
# process infill
{
foreach my $fill (@{$layerm->fills}) {
# init by_extruder item only if we actually use the extruder
my $extruder_id = $fill->[0]->is_solid_infill
? $region->config->solid_infill_extruder-1
: $region->config->infill_extruder-1;
$by_extruder{$extruder_id} //= [];
# $fill is an ExtrusionPath::Collection object
for my $i (0 .. $#{$layer->slices}) {
if ($i == $#{$layer->slices}
|| $layer->slices->[$i]->contour->contains_point($fill->first_point)) {
$by_extruder{$extruder_id}[$i] //= { infill => {} };
$by_extruder{$extruder_id}[$i]{infill}{$region_id} //= [];
push @{ $by_extruder{$extruder_id}[$i]{infill}{$region_id} }, $fill;
last;
}
}
}
}
}
foreach my $region_id (@region_ids) {
my $layerm = $layer->regions->[$region_id] or next;
my $region = $self->print->regions->[$region_id];
$self->_gcodegen->config->apply_region_config($region->config);
# group extrusions by island
my @perimeters_by_island = map [], 0..$#{$layer->slices}; # slice idx => @perimeters
my @infill_by_island = map [], 0..$#{$layer->slices}; # slice idx => @fills
# NOTE: we assume $layer->slices was already ordered with chained_path()!
PERIMETER: foreach my $perimeter (@{$layerm->perimeters}) {
for my $i (0 .. $#{$layer->slices}-1) {
if ($layer->slices->[$i]->contour->contains_point($perimeter->first_point)) {
push @{ $perimeters_by_island[$i] }, $perimeter;
next PERIMETER;
}
}
push @{ $perimeters_by_island[-1] }, $perimeter; # optimization
# tweak extruder ordering to save toolchanges
my @extruders = sort keys %by_extruder;
if (@extruders > 1) {
my $last_extruder_id = $self->_gcodegen->writer->extruder->id;
if (exists $by_extruder{$last_extruder_id}) {
@extruders = (
$last_extruder_id,
grep $_ != $last_extruder_id, @extruders,
);
}
FILL: foreach my $fill (@{$layerm->fills}) {
for my $i (0 .. $#{$layer->slices}-1) {
if ($layer->slices->[$i]->contour->contains_point($fill->first_point)) {
push @{ $infill_by_island[$i] }, $fill;
next FILL;
}
}
push @{ $infill_by_island[-1] }, $fill; # optimization
}
for my $i (0 .. $#{$layer->slices}) {
# give priority to infill if we were already using its extruder and it wouldn't
# be good for perimeters
if ($self->print->config->infill_first
|| ($self->_gcodegen->writer->multiple_extruders && $region->config->infill_extruder-1 == $self->_gcodegen->writer->extruder->id && $region->config->infill_extruder != $region->config->perimeter_extruder)) {
$gcode .= $self->_extrude_infill($infill_by_island[$i], $region);
$gcode .= $self->_extrude_perimeters($perimeters_by_island[$i], $region);
}
foreach my $extruder_id (@extruders) {
$gcode .= $self->_gcodegen->set_extruder($extruder_id);
foreach my $island (@{ $by_extruder{$extruder_id} }) {
if ($self->print->config->infill_first) {
$gcode .= $self->_extrude_infill($island->{infill} // {});
$gcode .= $self->_extrude_perimeters($island->{perimeters} // {});
} else {
$gcode .= $self->_extrude_perimeters($perimeters_by_island[$i], $region);
$gcode .= $self->_extrude_infill($infill_by_island[$i], $region);
$gcode .= $self->_extrude_perimeters($island->{perimeters} // {});
$gcode .= $self->_extrude_infill($island->{infill} // {});
}
}
}
@ -452,31 +485,30 @@ sub process_layer {
}
sub _extrude_perimeters {
my $self = shift;
my ($island_perimeters, $region) = @_;
return "" if !@$island_perimeters;
my ($self, $entities_by_region) = @_;
my $gcode = "";
$gcode .= $self->_gcodegen->set_extruder($region->config->perimeter_extruder-1);
$gcode .= $self->_gcodegen->extrude($_, 'perimeter') for @$island_perimeters;
foreach my $region_id (sort keys %$entities_by_region) {
$self->_gcodegen->config->apply_region_config($self->print->get_region($region_id)->config);
$gcode .= $self->_gcodegen->extrude($_, 'perimeter')
for @{ $entities_by_region->{$region_id} };
}
return $gcode;
}
sub _extrude_infill {
my $self = shift;
my ($island_fills, $region) = @_;
return "" if !@$island_fills;
my ($self, $entities_by_region) = @_;
my $gcode = "";
$gcode .= $self->_gcodegen->set_extruder($region->config->infill_extruder-1);
for my $fill (@$island_fills) {
if ($fill->isa('Slic3r::ExtrusionPath::Collection')) {
$gcode .= $self->_gcodegen->extrude($_, 'fill')
for @{$fill->chained_path_from($self->_gcodegen->last_pos, 0)};
} else {
$gcode .= $self->_gcodegen->extrude($fill, 'fill') ;
foreach my $region_id (sort keys %$entities_by_region) {
$self->_gcodegen->config->apply_region_config($self->print->get_region($region_id)->config);
for my $fill (@{ $entities_by_region->{$region_id} }) {
if ($fill->isa('Slic3r::ExtrusionPath::Collection')) {
$gcode .= $self->_gcodegen->extrude($_, 'infill')
for @{$fill->chained_path_from($self->_gcodegen->last_pos, 0)};
} else {
$gcode .= $self->_gcodegen->extrude($fill, 'infill') ;
}
}
}
return $gcode;