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Wipe tower postprocessing, wipe tower block on 3D plate improved.

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- it renders red with one egde as indeterminate, the front edge is where the wipe tower will start
- changing width changes depth of the block (as requested)
- the block shows the brim of the wipe tower
- after slicing, the block is rendered in usual dark green and takes the exact shape of the tower (also with brim)
- moving or rotationg the block after slicing does not invalidate the wipe tower (and hence the exact block dimensions are preserved)
- changing anything that invalidates the wipe tower reverts the block back to the "indeterminate" shape
- the block is not shown after slicing, if the wipe tower is not actually generated (printing single color object with the wipe tower enabled)

This required changes in the wipe tower generator, which now generates the tower
at origin with no rotation. Resulting gcode is postprocessed and transformed during
gcode export. This means the wipe tower needs not be invalidated when it is moved or rotated.
This commit is contained in:
Lukas Matena 2018-07-27 15:56:27 +02:00
parent dd724e9dab
commit d5f042b4b8
14 changed files with 264 additions and 77 deletions
Download patch file Download diff file Expand all files Collapse all files

66
xs/src/libslic3r/GCode/WipeTowerPrusaMM.cpp
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@ -5,7 +5,7 @@ TODO LIST
1. cooling moves - DONE
2. account for perimeter and finish_layer extrusions and subtract it from last wipe - DONE
3. priming extrusions (last wipe must clear the color)
3. priming extrusions (last wipe must clear the color) - DONE
4. Peter's wipe tower - layer's are not exactly square
5. Peter's wipe tower - variable width for higher levels
6. Peter's wipe tower - make sure it is not too sparse (apply max_bridge_distance and make last wipe longer)
@ -17,7 +17,6 @@ TODO LIST
#include <assert.h>
#include <math.h>
#include <fstream>
#include <iostream>
#include <vector>
#include <numeric>
@ -68,8 +67,11 @@ public:
return *this;
}
Writer& set_initial_position(const WipeTower::xy &pos) {
m_start_pos = WipeTower::xy(pos,0.f,m_y_shift).rotate(m_wipe_tower_pos, m_wipe_tower_width, m_wipe_tower_depth, m_angle_deg);
Writer& set_initial_position(const WipeTower::xy &pos, float width = 0.f, float depth = 0.f, float internal_angle = 0.f) {
m_wipe_tower_width = width;
m_wipe_tower_depth = depth;
m_internal_angle = internal_angle;
m_start_pos = WipeTower::xy(pos,0.f,m_y_shift).rotate(m_wipe_tower_width, m_wipe_tower_depth, m_internal_angle);
m_current_pos = pos;
return *this;
}
@ -81,9 +83,6 @@ public:
Writer& set_extrusion_flow(float flow)
{ m_extrusion_flow = flow; return *this; }
Writer& set_rotation(WipeTower::xy& pos, float width, float depth, float angle)
{ m_wipe_tower_pos = pos; m_wipe_tower_width = width; m_wipe_tower_depth=depth; m_angle_deg = angle; return (*this); }
Writer& set_y_shift(float shift) {
m_current_pos.y -= shift-m_y_shift;
@ -110,7 +109,7 @@ public:
float y() const { return m_current_pos.y; }
const WipeTower::xy& pos() const { return m_current_pos; }
const WipeTower::xy start_pos_rotated() const { return m_start_pos; }
const WipeTower::xy pos_rotated() const { return WipeTower::xy(m_current_pos,0.f,m_y_shift).rotate(m_wipe_tower_pos, m_wipe_tower_width, m_wipe_tower_depth, m_angle_deg); }
const WipeTower::xy pos_rotated() const { return WipeTower::xy(m_current_pos, 0.f, m_y_shift).rotate(m_wipe_tower_width, m_wipe_tower_depth, m_internal_angle); }
float elapsed_time() const { return m_elapsed_time; }
// Extrude with an explicitely provided amount of extrusion.
@ -125,9 +124,9 @@ public:
double len = sqrt(dx*dx+dy*dy);
// For rotated wipe tower, transform position to printer coordinates
WipeTower::xy rotated_current_pos(WipeTower::xy(m_current_pos,0.f,m_y_shift).rotate(m_wipe_tower_pos, m_wipe_tower_width, m_wipe_tower_depth, m_angle_deg)); // this is where we are
WipeTower::xy rot(WipeTower::xy(x,y+m_y_shift).rotate(m_wipe_tower_pos, m_wipe_tower_width, m_wipe_tower_depth, m_angle_deg)); // this is where we want to go
// Now do the "internal rotation" with respect to the wipe tower center
WipeTower::xy rotated_current_pos(WipeTower::xy(m_current_pos,0.f,m_y_shift).rotate(m_wipe_tower_width, m_wipe_tower_depth, m_internal_angle)); // this is where we are
WipeTower::xy rot(WipeTower::xy(x,y+m_y_shift).rotate(m_wipe_tower_width, m_wipe_tower_depth, m_internal_angle)); // this is where we want to go
if (! m_preview_suppressed && e > 0.f && len > 0.) {
// Width of a squished extrusion, corrected for the roundings of the squished extrusions.
@ -147,6 +146,7 @@ public:
if (std::abs(rot.y - rotated_current_pos.y) > EPSILON)
m_gcode += set_format_Y(rot.y);
if (e != 0.f)
m_gcode += set_format_E(e);
@ -397,9 +397,8 @@ private:
std::string m_gcode;
std::vector<WipeTower::Extrusion> m_extrusions;
float m_elapsed_time;
float m_angle_deg = 0.f;
float m_internal_angle = 0.f;
float m_y_shift = 0.f;
WipeTower::xy m_wipe_tower_pos;
float m_wipe_tower_width = 0.f;
float m_wipe_tower_depth = 0.f;
float m_last_fan_speed = 0.f;
@ -539,6 +538,7 @@ WipeTower::ToolChangeResult WipeTowerPrusaMM::prime(
m_print_brim = true;
ToolChangeResult result;
result.priming = true;
result.print_z = this->m_z_pos;
result.layer_height = this->m_layer_height;
result.gcode = writer.gcode();
@ -575,7 +575,7 @@ WipeTower::ToolChangeResult WipeTowerPrusaMM::tool_change(unsigned int tool, boo
}
box_coordinates cleaning_box(
m_wipe_tower_pos + xy(m_perimeter_width / 2.f, m_perimeter_width / 2.f),
xy(m_perimeter_width / 2.f, m_perimeter_width / 2.f),
m_wipe_tower_width - m_perimeter_width,
(tool != (unsigned int)(-1) ? /*m_layer_info->depth*/wipe_area+m_depth_traversed-0.5*m_perimeter_width
: m_wipe_tower_depth-m_perimeter_width));
@ -584,7 +584,6 @@ WipeTower::ToolChangeResult WipeTowerPrusaMM::tool_change(unsigned int tool, boo
writer.set_extrusion_flow(m_extrusion_flow)
.set_z(m_z_pos)
.set_initial_tool(m_current_tool)
.set_rotation(m_wipe_tower_pos, m_wipe_tower_width, m_wipe_tower_depth, m_wipe_tower_rotation_angle)
.set_y_shift(m_y_shift + (tool!=(unsigned int)(-1) && (m_current_shape == SHAPE_REVERSED && !m_peters_wipe_tower) ? m_layer_info->depth - m_layer_info->toolchanges_depth(): 0.f))
.append(";--------------------\n"
"; CP TOOLCHANGE START\n")
@ -594,7 +593,7 @@ WipeTower::ToolChangeResult WipeTowerPrusaMM::tool_change(unsigned int tool, boo
.speed_override(100);
xy initial_position = cleaning_box.ld + WipeTower::xy(0.f,m_depth_traversed);
writer.set_initial_position(initial_position);
writer.set_initial_position(initial_position, m_wipe_tower_width, m_wipe_tower_depth, m_internal_rotation);
// Increase the extruder driver current to allow fast ramming.
writer.set_extruder_trimpot(750);
@ -616,11 +615,11 @@ WipeTower::ToolChangeResult WipeTowerPrusaMM::tool_change(unsigned int tool, boo
if (last_change_in_layer) {// draw perimeter line
writer.set_y_shift(m_y_shift);
if (m_peters_wipe_tower)
writer.rectangle(m_wipe_tower_pos,m_layer_info->depth + 3*m_perimeter_width,m_wipe_tower_depth);
writer.rectangle(WipeTower::xy(0.f, 0.f),m_layer_info->depth + 3*m_perimeter_width,m_wipe_tower_depth);
else {
writer.rectangle(m_wipe_tower_pos,m_wipe_tower_width, m_layer_info->depth + m_perimeter_width);
writer.rectangle(WipeTower::xy(0.f, 0.f),m_wipe_tower_width, m_layer_info->depth + m_perimeter_width);
if (layer_finished()) { // no finish_layer will be called, we must wipe the nozzle
writer.travel(m_wipe_tower_pos.x + (writer.x()> (m_wipe_tower_pos.x + m_wipe_tower_width) / 2.f ? 0.f : m_wipe_tower_width), writer.y());
writer.travel(writer.x()> m_wipe_tower_width / 2.f ? 0.f : m_wipe_tower_width, writer.y());
}
}
}
@ -634,6 +633,7 @@ WipeTower::ToolChangeResult WipeTowerPrusaMM::tool_change(unsigned int tool, boo
"\n\n");
ToolChangeResult result;
result.priming = false;
result.print_z = this->m_z_pos;
result.layer_height = this->m_layer_height;
result.gcode = writer.gcode();
@ -647,7 +647,7 @@ WipeTower::ToolChangeResult WipeTowerPrusaMM::tool_change(unsigned int tool, boo
WipeTower::ToolChangeResult WipeTowerPrusaMM::toolchange_Brim(bool sideOnly, float y_offset)
{
const box_coordinates wipeTower_box(
m_wipe_tower_pos,
WipeTower::xy(0.f, 0.f),
m_wipe_tower_width,
m_wipe_tower_depth);
@ -655,12 +655,11 @@ WipeTower::ToolChangeResult WipeTowerPrusaMM::toolchange_Brim(bool sideOnly, flo
writer.set_extrusion_flow(m_extrusion_flow * 1.1f)
.set_z(m_z_pos) // Let the writer know the current Z position as a base for Z-hop.
.set_initial_tool(m_current_tool)
.set_rotation(m_wipe_tower_pos, m_wipe_tower_width, m_wipe_tower_depth, m_wipe_tower_rotation_angle)
.append(";-------------------------------------\n"
"; CP WIPE TOWER FIRST LAYER BRIM START\n");
xy initial_position = wipeTower_box.lu - xy(m_perimeter_width * 6.f, 0);
writer.set_initial_position(initial_position);
writer.set_initial_position(initial_position, m_wipe_tower_width, m_wipe_tower_depth, m_internal_rotation);
writer.extrude_explicit(wipeTower_box.ld - xy(m_perimeter_width * 6.f, 0), // Prime the extruder left of the wipe tower.
1.5f * m_extrusion_flow * (wipeTower_box.lu.y - wipeTower_box.ld.y), 2400);
@ -685,6 +684,7 @@ WipeTower::ToolChangeResult WipeTowerPrusaMM::toolchange_Brim(bool sideOnly, flo
m_print_brim = false; // Mark the brim as extruded
ToolChangeResult result;
result.priming = false;
result.print_z = this->m_z_pos;
result.layer_height = this->m_layer_height;
result.gcode = writer.gcode();
@ -724,7 +724,7 @@ void WipeTowerPrusaMM::toolchange_Unload(
if (m_layer_info > m_plan.begin() && m_layer_info < m_plan.end() && (m_layer_info-1!=m_plan.begin() || !m_adhesion )) {
// this is y of the center of previous sparse infill border
float sparse_beginning_y = m_wipe_tower_pos.y;
float sparse_beginning_y = 0.f;
if (m_current_shape == SHAPE_REVERSED)
sparse_beginning_y += ((m_layer_info-1)->depth - (m_layer_info-1)->toolchanges_depth())
- ((m_layer_info)->depth-(m_layer_info)->toolchanges_depth()) ;
@ -742,7 +742,7 @@ void WipeTowerPrusaMM::toolchange_Unload(
for (const auto& tch : m_layer_info->tool_changes) { // let's find this toolchange
if (tch.old_tool == m_current_tool) {
sum_of_depths += tch.ramming_depth;
float ramming_end_y = m_wipe_tower_pos.y + sum_of_depths;
float ramming_end_y = sum_of_depths;
ramming_end_y -= (y_step/m_extra_spacing-m_perimeter_width) / 2.f; // center of final ramming line
// debugging:
@ -950,7 +950,7 @@ void WipeTowerPrusaMM::toolchange_Wipe(
if (m_layer_info != m_plan.end() && m_current_tool != m_layer_info->tool_changes.back().new_tool) {
m_left_to_right = !m_left_to_right;
writer.travel(writer.x(), writer.y() - dy)
.travel(m_wipe_tower_pos.x + (m_left_to_right ? m_wipe_tower_width : 0.f), writer.y());
.travel(m_left_to_right ? m_wipe_tower_width : 0.f, writer.y());
}
writer.set_extrusion_flow(m_extrusion_flow); // Reset the extrusion flow.
@ -969,7 +969,6 @@ WipeTower::ToolChangeResult WipeTowerPrusaMM::finish_layer()
writer.set_extrusion_flow(m_extrusion_flow)
.set_z(m_z_pos)
.set_initial_tool(m_current_tool)
.set_rotation(m_wipe_tower_pos, m_wipe_tower_width, m_wipe_tower_depth, m_wipe_tower_rotation_angle)
.set_y_shift(m_y_shift - (m_current_shape == SHAPE_REVERSED && !m_peters_wipe_tower ? m_layer_info->toolchanges_depth() : 0.f))
.append(";--------------------\n"
"; CP EMPTY GRID START\n")
@ -978,14 +977,12 @@ WipeTower::ToolChangeResult WipeTowerPrusaMM::finish_layer()
// Slow down on the 1st layer.
float speed_factor = m_is_first_layer ? 0.5f : 1.f;
float current_depth = m_layer_info->depth - m_layer_info->toolchanges_depth();
box_coordinates fill_box(m_wipe_tower_pos + xy(m_perimeter_width, m_depth_traversed + m_perimeter_width),
box_coordinates fill_box(xy(m_perimeter_width, m_depth_traversed + m_perimeter_width),
m_wipe_tower_width - 2 * m_perimeter_width, current_depth-m_perimeter_width);
if (m_left_to_right) // so there is never a diagonal travel
writer.set_initial_position(fill_box.ru);
else
writer.set_initial_position(fill_box.lu);
writer.set_initial_position((m_left_to_right ? fill_box.ru : fill_box.lu), // so there is never a diagonal travel
m_wipe_tower_width, m_wipe_tower_depth, m_internal_rotation);
box_coordinates box = fill_box;
for (int i=0;i<2;++i) {
@ -1044,6 +1041,7 @@ WipeTower::ToolChangeResult WipeTowerPrusaMM::finish_layer()
m_depth_traversed = m_wipe_tower_depth-m_perimeter_width;
ToolChangeResult result;
result.priming = false;
result.print_z = this->m_z_pos;
result.layer_height = this->m_layer_height;
result.gcode = writer.gcode();
@ -1165,9 +1163,9 @@ void WipeTowerPrusaMM::generate(std::vector<std::vector<WipeTower::ToolChangeRes
{
set_layer(layer.z,layer.height,0,layer.z == m_plan.front().z,layer.z == m_plan.back().z);
if (m_peters_wipe_tower)
m_wipe_tower_rotation_angle += 90.f;
m_internal_rotation += 90.f;
else
m_wipe_tower_rotation_angle += 180.f;
m_internal_rotation += 180.f;
if (!m_peters_wipe_tower && m_layer_info->depth < m_wipe_tower_depth - m_perimeter_width)
m_y_shift = (m_wipe_tower_depth-m_layer_info->depth-m_perimeter_width)/2.f;
@ -1188,7 +1186,7 @@ void WipeTowerPrusaMM::generate(std::vector<std::vector<WipeTower::ToolChangeRes
last_toolchange.gcode += buf;
}
last_toolchange.gcode += finish_layer_toolchange.gcode;
last_toolchange.extrusions.insert(last_toolchange.extrusions.end(),finish_layer_toolchange.extrusions.begin(),finish_layer_toolchange.extrusions.end());
last_toolchange.extrusions.insert(last_toolchange.extrusions.end(), finish_layer_toolchange.extrusions.begin(), finish_layer_toolchange.extrusions.end());
last_toolchange.end_pos = finish_layer_toolchange.end_pos;
}
else