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New bridging logic, more robust. #58
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commit
a1c766cc52
8 changed files with 86 additions and 75 deletions
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@ -356,83 +356,68 @@ sub process_bridges {
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($_->surface_type eq 'bottom' && $self->id > 0) || $_->surface_type eq 'top'
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} @{$self->surfaces} or return;
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my @supporting_surfaces = grep $_->surface_type =~ /internal/, @{$self->surfaces};
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my @internal_surfaces = grep $_->surface_type =~ /internal/, @{$self->surfaces};
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SURFACE: foreach my $surface (@solid_surfaces) {
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# ignore holes in bridges;
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# offset the surface a bit to avoid approximation issues when doing the
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# intersection below (this is to make sure we overlap with supporting
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# surfaces, otherwise a little gap will result from intersection)
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# ignore holes in bridges
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my $contour = $surface->expolygon->contour->safety_offset;
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my $description = $surface->surface_type eq 'bottom' ? 'bridge/overhang' : 'reverse bridge';
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# offset the contour and intersect it with the internal surfaces to discover
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# which of them has contact with our bridge
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my @supporting_surfaces = ();
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my ($contour_offset) = $contour->offset($Slic3r::flow_width / $Slic3r::resolution);
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foreach my $internal_surface (@internal_surfaces) {
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my $intersection = intersection_ex([$contour_offset], [$internal_surface->contour->p]);
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if (@$intersection) {
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push @supporting_surfaces, $internal_surface;
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}
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}
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#use Slic3r::SVG;
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#Slic3r::SVG::output(undef, "bridge.svg",
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# green_polygons => [ map $_->p, @supporting_surfaces ],
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# red_polygons => [ $contour ],
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#);
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# find all supported edges (as polylines, thus keeping notion of
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# consecutive supported edges)
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my @supported_polylines = ();
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{
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my @current_polyline = ();
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EDGE: foreach my $edge ($contour->lines) {
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for my $supporting_surface (@supporting_surfaces) {
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local $Slic3r::Geometry::epsilon = 1E+7;
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if (Slic3r::Geometry::polygon_has_subsegment($supporting_surface->contour->p, $edge)) {
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push @current_polyline, $edge;
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next EDGE;
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next SURFACE unless @supporting_surfaces;
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Slic3r::debugf " Found $description on layer %d with %d support(s)\n",
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$self->id, scalar(@supporting_surfaces);
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my $bridge_angle = undef;
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if ($surface->surface_type eq 'bottom') {
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# detect optimal bridge angle
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my $bridge_over_hole = 0;
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my @edges = (); # edges are POLYLINES
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foreach my $supporting_surface (@supporting_surfaces) {
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my @surface_edges = $supporting_surface->contour->clip_with_polygon($contour_offset);
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if (@surface_edges == 1 && @{$supporting_surface->contour->p} == @{$surface_edges[0]->p}) {
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$bridge_over_hole = 1;
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} else {
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foreach my $edge (@surface_edges) {
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shift @{$edge->points};
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pop @{$edge->points};
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}
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}
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if (@current_polyline) {
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push @supported_polylines, [@current_polyline];
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@current_polyline = ();
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}
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push @edges, @surface_edges;
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}
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Slic3r::debugf " Bridge is supported on %d edge(s)\n", scalar(@edges);
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Slic3r::debugf " and covers a hole\n" if $bridge_over_hole;
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if (0) {
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require "Slic3r/SVG.pm";
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Slic3r::SVG::output(undef, "bridge.svg",
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polylines => [ map $_->p, @edges ],
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);
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}
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if (@edges == 2) {
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my @chords = map Slic3r::Line->new($_->points->[0], $_->points->[-1]), @edges;
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my @midpoints = map $_->midpoint, @chords;
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$bridge_angle = -Slic3r::Geometry::rad2deg(Slic3r::Geometry::line_atan(\@midpoints) + PI/2);
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Slic3r::debugf "Optimal infill angle of bridge on layer %d is %d degrees\n", $self->id, $bridge_angle;
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}
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push @supported_polylines, [@current_polyline] if @current_polyline;
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}
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# defensive programming, this shouldn't happen
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if (@supported_polylines == 0) {
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Slic3r::debugf "Found $description with no supports on layer %d; ignoring\n", $self->id;
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next SURFACE;
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}
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if (@supported_polylines == 1) {
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Slic3r::debugf "Found $description with only one support on layer %d; ignoring\n", $self->id;
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next SURFACE;
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}
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# now connect the first point to the last of each polyline
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@supported_polylines = map [ $_->[0]->[0], $_->[-1]->[-1] ], @supported_polylines;
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# @supported_polylines becomes actually an array of lines
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# if we got more than two supports, get the longest two
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if (@supported_polylines > 2) {
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my %lengths = map { $_ => Slic3r::Geometry::line_length($_) } @supported_polylines;
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@supported_polylines = sort { $lengths{"$a"} <=> $lengths{"$b"} } @supported_polylines;
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@supported_polylines = @supported_polylines[-2,-1];
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}
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# connect the midpoints, that will give the the optimal infill direction
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my @midpoints = map Slic3r::Geometry::midpoint($_), @supported_polylines;
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my $bridge_angle = -Slic3r::Geometry::rad2deg(Slic3r::Geometry::line_atan(\@midpoints) + PI/2);
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Slic3r::debugf "Optimal infill angle of bridge on layer %d is %d degrees\n", $self->id, $bridge_angle;
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# detect which neighbor surfaces are now supporting our bridge
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my @supporting_neighbor_surfaces = ();
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foreach my $supporting_surface (@supporting_surfaces) {
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local $Slic3r::Geometry::epsilon = 1E+7;
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push @supporting_neighbor_surfaces, $supporting_surface
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if grep Slic3r::Geometry::polygon_has_vertex($supporting_surface->contour->p, $_),
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map $_->[0], @supported_polylines;
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}
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# defensive programming, this shouldn't happen
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if (@supporting_neighbor_surfaces == 0) {
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Slic3r::debugf "Couldn't find supporting surfaces on layer %d; ignoring\n", $self->id;
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next SURFACE;
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}
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# now, extend our bridge by taking a portion of supporting surfaces
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@ -443,7 +428,7 @@ sub process_bridges {
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# calculate the new bridge
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my $intersection = intersection_ex(
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[ $contour, map $_->p, @supporting_neighbor_surfaces ],
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[ $contour, map $_->p, @supporting_surfaces ],
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[ $bridge_offset ],
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);
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push @{$self->bridges}, map Slic3r::Surface::Bridge->cast_from_expolygon($_,
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