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Merge branch 'lm_wipe_tower_improvements'

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This commit is contained in:
Lukas Matena 2021-04-06 15:45:36 +02:00
commit 7fb9610d3a
6 changed files with 286 additions and 308 deletions
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6
src/libslic3r/GCode.cpp
View file

@ -435,19 +435,18 @@ namespace Slic3r {
{
std::string gcode;
assert(m_layer_idx >= 0);
if (!m_brim_done || gcodegen.writer().need_toolchange(extruder_id) || finish_layer) {
if (gcodegen.writer().need_toolchange(extruder_id) || finish_layer) {
if (m_layer_idx < (int)m_tool_changes.size()) {
if (!(size_t(m_tool_change_idx) < m_tool_changes[m_layer_idx].size()))
throw Slic3r::RuntimeError("Wipe tower generation failed, possibly due to empty first layer.");
// Calculate where the wipe tower layer will be printed. -1 means that print z will not change,
// resulting in a wipe tower with sparse layers.
double wipe_tower_z = -1;
bool ignore_sparse = false;
if (gcodegen.config().wipe_tower_no_sparse_layers.value) {
wipe_tower_z = m_last_wipe_tower_print_z;
ignore_sparse = (m_brim_done && m_tool_changes[m_layer_idx].size() == 1 && m_tool_changes[m_layer_idx].front().initial_tool == m_tool_changes[m_layer_idx].front().new_tool);
ignore_sparse = (m_tool_changes[m_layer_idx].size() == 1 && m_tool_changes[m_layer_idx].front().initial_tool == m_tool_changes[m_layer_idx].front().new_tool);
if (m_tool_change_idx == 0 && !ignore_sparse)
wipe_tower_z = m_last_wipe_tower_print_z + m_tool_changes[m_layer_idx].front().layer_height;
}
@ -457,7 +456,6 @@ namespace Slic3r {
m_last_wipe_tower_print_z = wipe_tower_z;
}
}
m_brim_done = true;
}
return gcode;
}

6
src/libslic3r/GCode.hpp
View file

@ -75,8 +75,8 @@ public:
m_tool_changes(tool_changes),
m_final_purge(final_purge),
m_layer_idx(-1),
m_tool_change_idx(0),
m_brim_done(false) {}
m_tool_change_idx(0)
{}
std::string prime(GCode &gcodegen);
void next_layer() { ++ m_layer_idx; m_tool_change_idx = 0; }
@ -105,8 +105,6 @@ private:
// Current layer index.
int m_layer_idx;
int m_tool_change_idx;
bool m_brim_done;
bool i_have_brim = false;
double m_last_wipe_tower_print_z = 0.f;
};

10
src/libslic3r/GCode/ToolOrdering.cpp
View file

@ -329,6 +329,16 @@ void ToolOrdering::reorder_extruders(unsigned int last_extruder_id)
lt.extruders.front() = last_extruder_id;
break;
}
// On first layer with wipe tower, prefer a soluble extruder
// at the beginning, so it is not wiped on the first layer.
if (lt == m_layer_tools[0] && m_print_config_ptr && m_print_config_ptr->wipe_tower) {
for (size_t i = 0; i<lt.extruders.size(); ++i)
if (m_print_config_ptr->filament_soluble.get_at(lt.extruders[i]-1)) { // 1-based...
std::swap(lt.extruders[i], lt.extruders.front());
break;
}
}
}
last_extruder_id = lt.extruders.back();
}

466
src/libslic3r/GCode/WipeTower.cpp
View file

@ -9,17 +9,6 @@
#include "BoundingBox.hpp"
// Experimental "Peter's wipe tower" feature was partially implemented, inspired by
// PJR's idea of alternating two perpendicular wiping directions on a square tower.
// It is probably never going to be finished, there are multiple remaining issues
// and there is probably no need to go down this way. m_peters_wipe_tower variable
// turns this on, maybe it should just be removed. Anyway, the issues are
// - layer's are not exactly square
// - variable width for higher levels
// - make sure it is not too sparse (apply max_bridge_distance and make last wipe longer)
// - enable enhanced first layer adhesion
namespace Slic3r
{
@ -122,8 +111,10 @@ public:
WipeTowerWriter& feedrate(float f)
{
if (f != m_current_feedrate)
if (f != m_current_feedrate) {
m_gcode += "G1" + set_format_F(f) + "\n";
m_current_feedrate = f;
}
return *this;
}
@ -242,6 +233,14 @@ public:
return (*this);
}
WipeTowerWriter& rectangle(const WipeTower::box_coordinates& box, const float f = 0.f)
{
rectangle(Vec2f(box.ld.x(), box.ld.y()),
box.ru.x() - box.lu.x(),
box.ru.y() - box.rd.y(), f);
return (*this);
}
WipeTowerWriter& load(float e, float f = 0.f)
{
if (e == 0.f && (f == 0.f || f == m_current_feedrate))
@ -523,13 +522,21 @@ WipeTower::WipeTower(const PrintConfig& config, const std::vector<std::vector<fl
m_wipe_tower_brim_width(float(config.wipe_tower_brim_width)),
m_y_shift(0.f),
m_z_pos(0.f),
m_is_first_layer(false),
m_bridging(float(config.wipe_tower_bridging)),
m_no_sparse_layers(config.wipe_tower_no_sparse_layers),
m_gcode_flavor(config.gcode_flavor),
m_travel_speed(config.travel_speed),
m_current_tool(initial_tool),
wipe_volumes(wiping_matrix)
{
// Read absolute value of first layer speed, if given as percentage,
// it is taken over following default. Speeds from config are not
// easily accessible here.
const float default_speed = 60.f;
m_first_layer_speed = config.get_abs_value("first_layer_speed", default_speed);
if (m_first_layer_speed == 0.f) // just to make sure autospeed doesn't break it.
m_first_layer_speed = default_speed / 2.f;
// If this is a single extruder MM printer, we will use all the SE-specific config values.
// Otherwise, the defaults will be used to turn off the SE stuff.
if (m_semm) {
@ -556,6 +563,7 @@ void WipeTower::set_extruder(size_t idx, const PrintConfig& config)
m_filpar.push_back(FilamentParameters());
m_filpar[idx].material = config.filament_type.get_at(idx);
m_filpar[idx].is_soluble = config.filament_soluble.get_at(idx);
m_filpar[idx].temperature = config.temperature.get_at(idx);
m_filpar[idx].first_layer_temperature = config.first_layer_temperature.get_at(idx);
@ -680,7 +688,7 @@ std::vector<WipeTower::ToolChangeResult> WipeTower::prime(
if (m_set_extruder_trimpot)
writer.set_extruder_trimpot(550);
writer.speed_override_restore()
.feedrate(6000)
.feedrate(m_travel_speed * 60.f)
.flush_planner_queue()
.reset_extruder()
.append("; CP PRIMING END\n"
@ -694,21 +702,14 @@ std::vector<WipeTower::ToolChangeResult> WipeTower::prime(
m_old_temperature = -1; // If the priming is turned off in config, the temperature changing commands will not actually appear
// in the output gcode - we should not remember emitting them (we will output them twice in the worst case)
// so that tool_change() will know to extrude the wipe tower brim:
m_print_brim = true;
return results;
}
WipeTower::ToolChangeResult WipeTower::tool_change(size_t tool)
{
if ( m_print_brim )
return toolchange_Brim();
size_t old_tool = m_current_tool;
float wipe_area = 0.f;
bool last_change_in_layer = false;
float wipe_area = 0.f;
float wipe_volume = 0.f;
// Finds this toolchange info
@ -716,9 +717,7 @@ WipeTower::ToolChangeResult WipeTower::tool_change(size_t tool)
{
for (const auto &b : m_layer_info->tool_changes)
if ( b.new_tool == tool ) {
wipe_volume = b.wipe_volume;
if (tool == m_layer_info->tool_changes.back().new_tool)
last_change_in_layer = true;
wipe_volume = b.wipe_volume;
wipe_area = b.required_depth * m_layer_info->extra_spacing;
break;
}
@ -727,17 +726,17 @@ WipeTower::ToolChangeResult WipeTower::tool_change(size_t tool)
// Otherwise we are going to Unload only. And m_layer_info would be invalid.
}
box_coordinates cleaning_box(
box_coordinates cleaning_box(
Vec2f(m_perimeter_width / 2.f, m_perimeter_width / 2.f),
m_wipe_tower_width - m_perimeter_width,
(tool != (unsigned int)(-1) ? /*m_layer_info->depth*/wipe_area+m_depth_traversed-0.5f*m_perimeter_width
(tool != (unsigned int)(-1) ? wipe_area+m_depth_traversed-0.5f*m_perimeter_width
: m_wipe_tower_depth-m_perimeter_width));
WipeTowerWriter writer(m_layer_height, m_perimeter_width, m_gcode_flavor, m_filpar);
writer.set_extrusion_flow(m_extrusion_flow)
.set_z(m_z_pos)
.set_initial_tool(m_current_tool)
.set_y_shift(m_y_shift + (tool!=(unsigned int)(-1) && (m_current_shape == SHAPE_REVERSED && !m_peters_wipe_tower) ? m_layer_info->depth - m_layer_info->toolchanges_depth(): 0.f))
.set_y_shift(m_y_shift + (tool!=(unsigned int)(-1) && (m_current_shape == SHAPE_REVERSED) ? m_layer_info->depth - m_layer_info->toolchanges_depth(): 0.f))
.append(";--------------------\n"
"; CP TOOLCHANGE START\n")
.comment_with_value(" toolchange #", m_num_tool_changes + 1); // the number is zero-based
@ -759,7 +758,7 @@ WipeTower::ToolChangeResult WipeTower::tool_change(size_t tool)
// Ram the hot material out of the melt zone, retract the filament into the cooling tubes and let it cool.
if (tool != (unsigned int)-1){ // This is not the last change.
toolchange_Unload(writer, cleaning_box, m_filpar[m_current_tool].material,
m_is_first_layer ? m_filpar[tool].first_layer_temperature : m_filpar[tool].temperature);
is_first_layer() ? m_filpar[tool].first_layer_temperature : m_filpar[tool].temperature);
toolchange_Change(writer, tool, m_filpar[tool].material); // Change the tool, set a speed override for soluble and flex materials.
toolchange_Load(writer, cleaning_box);
writer.travel(writer.x(), writer.y()-m_perimeter_width); // cooling and loading were done a bit down the road
@ -770,24 +769,10 @@ WipeTower::ToolChangeResult WipeTower::tool_change(size_t tool)
m_depth_traversed += wipe_area;
if (last_change_in_layer) {// draw perimeter line
writer.set_y_shift(m_y_shift);
if (m_peters_wipe_tower)
writer.rectangle(Vec2f::Zero(), m_layer_info->depth + 3*m_perimeter_width, m_wipe_tower_depth);
else {
writer.rectangle(Vec2f::Zero(), m_wipe_tower_width, m_layer_info->depth + m_perimeter_width);
if (layer_finished()) { // no finish_layer will be called, we must wipe the nozzle
writer.add_wipe_point(writer.x(), writer.y())
.add_wipe_point(writer.x()> m_wipe_tower_width / 2.f ? 0.f : m_wipe_tower_width, writer.y());
}
}
}
if (m_set_extruder_trimpot)
writer.set_extruder_trimpot(550); // Reset the extruder current to a normal value.
writer.speed_override_restore();
writer.feedrate(6000)
writer.feedrate(m_travel_speed * 60.f)
.flush_planner_queue()
.reset_extruder()
.append("; CP TOOLCHANGE END\n"
@ -801,66 +786,6 @@ WipeTower::ToolChangeResult WipeTower::tool_change(size_t tool)
return construct_tcr(writer, false, old_tool);
}
WipeTower::ToolChangeResult WipeTower::toolchange_Brim(bool sideOnly, float y_offset)
{
size_t old_tool = m_current_tool;
const box_coordinates wipeTower_box(
Vec2f::Zero(),
m_wipe_tower_width,
m_wipe_tower_depth);
WipeTowerWriter writer(m_layer_height, m_perimeter_width, m_gcode_flavor, m_filpar);
writer.set_extrusion_flow(m_extrusion_flow * 1.1f)
.set_z(m_z_pos) // Let the writer know the current Z position as a base for Z-hop.
.set_initial_tool(m_current_tool)
.append(";-------------------------------------\n"
"; CP WIPE TOWER FIRST LAYER BRIM START\n");
Vec2f initial_position = wipeTower_box.lu - Vec2f(m_wipe_tower_brim_width + 2*m_perimeter_width, 0);
writer.set_initial_position(initial_position, m_wipe_tower_width, m_wipe_tower_depth, m_internal_rotation);
// Prime the extruder left of the wipe tower.
writer.extrude_explicit(wipeTower_box.ld - Vec2f(m_wipe_tower_brim_width + 2*m_perimeter_width, 0),
1.5f * m_extrusion_flow * (wipeTower_box.lu.y() - wipeTower_box.ld.y()), 2400);
// The tool is supposed to be active and primed at the time when the wipe tower brim is extruded.
// Extrude brim around the future wipe tower ('normal' spacing with no extra void space).
box_coordinates box(wipeTower_box);
float spacing = m_perimeter_width - m_layer_height*float(1.-M_PI_4);
// How many perimeters shall the brim have?
size_t loops_num = (m_wipe_tower_brim_width + spacing/2.f) / spacing;
for (size_t i = 0; i < loops_num; ++ i) {
box.expand(spacing);
writer.travel (box.ld, 7000)
.extrude(box.lu, 2100).extrude(box.ru)
.extrude(box.rd ).extrude(box.ld);
}
// Save actual brim width to be later passed to the Print object, which will use it
// for skirt calculation and pass it to GLCanvas for precise preview box
m_wipe_tower_brim_width_real = wipeTower_box.ld.x() - box.ld.x() + spacing/2.f;
box.expand(-spacing);
writer.add_wipe_point(writer.x(), writer.y())
.add_wipe_point(box.ld)
.add_wipe_point(box.rd);
writer.append("; CP WIPE TOWER FIRST LAYER BRIM END\n"
";-----------------------------------\n");
m_print_brim = false; // Mark the brim as extruded
// Ask our writer about how much material was consumed:
if (m_current_tool < m_used_filament_length.size())
m_used_filament_length[m_current_tool] += writer.get_and_reset_used_filament_length();
return construct_tcr(writer, false, old_tool);
}
// Ram the hot material out of the melt zone, retract the filament into the cooling tubes and let it cool.
void WipeTower::toolchange_Unload(
@ -957,7 +882,7 @@ void WipeTower::toolchange_Unload(
// be already set and there is no need to change anything. Also, the temperature could be changed
// for wrong extruder.
if (m_semm) {
if (new_temperature != 0 && (new_temperature != m_old_temperature || m_is_first_layer) ) { // Set the extruder temperature, but don't wait.
if (new_temperature != 0 && (new_temperature != m_old_temperature || is_first_layer()) ) { // Set the extruder temperature, but don't wait.
// If the required temperature is the same as last time, don't emit the M104 again (if user adjusted the value, it would be reset)
// However, always change temperatures on the first layer (this is to avoid issues with priming lines turned off).
writer.set_extruder_temp(new_temperature, false);
@ -1017,7 +942,10 @@ void WipeTower::toolchange_Change(
// gcode could have left the extruder somewhere, we cannot just start extruding. We should also inform the
// postprocessor that we absolutely want to have this in the gcode, even if it thought it is the same as before.
Vec2f current_pos = writer.pos_rotated();
writer.append(std::string("G1 X") + std::to_string(current_pos.x()) + " Y" + std::to_string(current_pos.y()) + never_skip_tag() + "\n");
writer.feedrate(m_travel_speed * 60.f) // see https://github.com/prusa3d/PrusaSlicer/issues/5483
.append(std::string("G1 X") + std::to_string(current_pos.x())
+ " Y" + std::to_string(current_pos.y())
+ never_skip_tag() + "\n");
// The toolchange Tn command will be inserted later, only in case that the user does
// not provide a custom toolchange gcode.
@ -1063,9 +991,8 @@ void WipeTower::toolchange_Wipe(
float wipe_volume)
{
// Increase flow on first layer, slow down print.
writer.set_extrusion_flow(m_extrusion_flow * (m_is_first_layer ? 1.18f : 1.f))
writer.set_extrusion_flow(m_extrusion_flow * (is_first_layer() ? 1.18f : 1.f))
.append("; CP TOOLCHANGE WIPE\n");
float wipe_coeff = m_is_first_layer ? 0.5f : 1.f;
const float& xl = cleaning_box.ld.x();
const float& xr = cleaning_box.rd.x();
@ -1075,7 +1002,9 @@ void WipeTower::toolchange_Wipe(
float x_to_wipe = volume_to_length(wipe_volume, m_perimeter_width, m_layer_height);
float dy = m_extra_spacing*m_perimeter_width;
float wipe_speed = 1600.f;
const float target_speed = is_first_layer() ? m_first_layer_speed * 60.f : 4800.f;
float wipe_speed = 0.33f * target_speed;
// if there is less than 2.5*m_perimeter_width to the edge, advance straightaway (there is likely a blob anyway)
if ((m_left_to_right ? xr-writer.x() : writer.x()-xl) < 2.5f*m_perimeter_width) {
@ -1086,17 +1015,17 @@ void WipeTower::toolchange_Wipe(
// now the wiping itself:
for (int i = 0; true; ++i) {
if (i!=0) {
if (wipe_speed < 1610.f) wipe_speed = 1800.f;
else if (wipe_speed < 1810.f) wipe_speed = 2200.f;
else if (wipe_speed < 2210.f) wipe_speed = 4200.f;
else wipe_speed = std::min(4800.f, wipe_speed + 50.f);
if (wipe_speed < 0.34f * target_speed) wipe_speed = 0.375f * target_speed;
else if (wipe_speed < 0.377 * target_speed) wipe_speed = 0.458f * target_speed;
else if (wipe_speed < 0.46f * target_speed) wipe_speed = 0.875f * target_speed;
else wipe_speed = std::min(target_speed, wipe_speed + 50.f);
}
float traversed_x = writer.x();
if (m_left_to_right)
writer.extrude(xr - (i % 4 == 0 ? 0 : 1.5f*m_perimeter_width), writer.y(), wipe_speed * wipe_coeff);
writer.extrude(xr - (i % 4 == 0 ? 0 : 1.5f*m_perimeter_width), writer.y(), wipe_speed);
else
writer.extrude(xl + (i % 4 == 1 ? 0 : 1.5f*m_perimeter_width), writer.y(), wipe_speed * wipe_coeff);
writer.extrude(xl + (i % 4 == 1 ? 0 : 1.5f*m_perimeter_width), writer.y(), wipe_speed);
if (writer.y()+float(EPSILON) > cleaning_box.lu.y()-0.5f*m_perimeter_width)
break; // in case next line would not fit
@ -1112,17 +1041,16 @@ void WipeTower::toolchange_Wipe(
m_left_to_right = !m_left_to_right;
}
// this is neither priming nor not the last toolchange on this layer - we are
// going back to the model - wipe the nozzle.
if (m_layer_info != m_plan.end() && m_current_tool != m_layer_info->tool_changes.back().new_tool) {
// We may be going back to the model - wipe the nozzle. If this is followed
// by finish_layer, this wipe path will be overwritten.
writer.add_wipe_point(writer.x(), writer.y())
.add_wipe_point(writer.x(), writer.y() - dy)
.add_wipe_point(! m_left_to_right ? m_wipe_tower_width : 0.f, writer.y() - dy);
if (m_layer_info != m_plan.end() && m_current_tool != m_layer_info->tool_changes.back().new_tool)
m_left_to_right = !m_left_to_right;
writer.add_wipe_point(writer.x(), writer.y())
.add_wipe_point(writer.x(), writer.y() - dy)
.add_wipe_point(m_left_to_right ? m_wipe_tower_width : 0.f, writer.y() - dy);
}
writer.set_extrusion_flow(m_extrusion_flow); // Reset the extrusion flow.
writer.set_extrusion_flow(m_extrusion_flow); // Reset the extrusion flow.
}
@ -1130,9 +1058,8 @@ void WipeTower::toolchange_Wipe(
WipeTower::ToolChangeResult WipeTower::finish_layer()
{
// This should only be called if the layer is not finished yet.
// Otherwise the caller would likely travel to the wipe tower in vain.
assert(! this->layer_finished());
m_current_layer_finished = true;
size_t old_tool = m_current_tool;
@ -1140,61 +1067,75 @@ WipeTower::ToolChangeResult WipeTower::finish_layer()
writer.set_extrusion_flow(m_extrusion_flow)
.set_z(m_z_pos)
.set_initial_tool(m_current_tool)
.set_y_shift(m_y_shift - (m_current_shape == SHAPE_REVERSED && !m_peters_wipe_tower ? m_layer_info->toolchanges_depth() : 0.f))
.append(";--------------------\n"
"; CP EMPTY GRID START\n")
.comment_with_value(" layer #", m_num_layer_changes + 1);
.set_y_shift(m_y_shift - (m_current_shape == SHAPE_REVERSED ? m_layer_info->toolchanges_depth() : 0.f));
// Slow down on the 1st layer.
float speed_factor = m_is_first_layer ? 0.5f : 1.f;
bool first_layer = is_first_layer();
float feedrate = first_layer ? m_first_layer_speed * 60.f : 2900.f;
float current_depth = m_layer_info->depth - m_layer_info->toolchanges_depth();
box_coordinates fill_box(Vec2f(m_perimeter_width, m_depth_traversed + m_perimeter_width),
m_wipe_tower_width - 2 * m_perimeter_width, current_depth-m_perimeter_width);
box_coordinates fill_box(Vec2f(m_perimeter_width, m_layer_info->depth-(current_depth-m_perimeter_width)),
m_wipe_tower_width - 2 * m_perimeter_width, current_depth-m_perimeter_width);
writer.set_initial_position((m_left_to_right ? fill_box.ru : fill_box.lu), // so there is never a diagonal travel
m_wipe_tower_width, m_wipe_tower_depth, m_internal_rotation);
bool toolchanges_on_layer = m_layer_info->toolchanges_depth() > WT_EPSILON;
box_coordinates box = fill_box;
for (int i=0;i<2;++i) {
if (! toolchanges_on_layer) {
if (i==0) box.expand(m_perimeter_width);
else box.expand(-m_perimeter_width);
}
else i=2; // only draw the inner perimeter, outer has been already drawn by tool_change(...)
writer.rectangle(box.ld, box.rd.x()-box.ld.x(), box.ru.y()-box.rd.y(), 2900*speed_factor);
}
box_coordinates wt_box(Vec2f(0.f, (m_current_shape == SHAPE_REVERSED ? m_layer_info->toolchanges_depth() : 0.f)),
m_wipe_tower_width, m_layer_info->depth + m_perimeter_width);
// inner perimeter of the sparse section, if there is space for it:
if (fill_box.ru.y() - fill_box.rd.y() > m_perimeter_width - WT_EPSILON)
writer.rectangle(fill_box.ld, fill_box.rd.x()-fill_box.ld.x(), fill_box.ru.y()-fill_box.rd.y(), feedrate);
// we are in one of the corners, travel to ld along the perimeter:
if (writer.x() > fill_box.ld.x()+EPSILON) writer.travel(fill_box.ld.x(),writer.y());
if (writer.y() > fill_box.ld.y()+EPSILON) writer.travel(writer.x(),fill_box.ld.y());
if (m_is_first_layer && m_adhesion) {
// Extrude a dense infill at the 1st layer to improve 1st layer adhesion of the wipe tower.
box.expand(-m_perimeter_width/2.f);
int nsteps = int(floor((box.lu.y() - box.ld.y()) / (2*m_perimeter_width)));
float step = (box.lu.y() - box.ld.y()) / nsteps;
writer.travel(box.ld - Vec2f(m_perimeter_width/2.f, m_perimeter_width/2.f));
if (nsteps >= 0)
for (int i = 0; i < nsteps; ++i) {
writer.extrude(box.ld.x()+m_perimeter_width/2.f, writer.y() + 0.5f * step);
writer.extrude(box.rd.x() - m_perimeter_width / 2.f, writer.y());
writer.extrude(box.rd.x() - m_perimeter_width / 2.f, writer.y() + 0.5f * step);
writer.extrude(box.ld.x() + m_perimeter_width / 2.f, writer.y());
// Extrude infill to support the material to be printed above.
const float dy = (fill_box.lu.y() - fill_box.ld.y() - m_perimeter_width);
float left = fill_box.lu.x() + 2*m_perimeter_width;
float right = fill_box.ru.x() - 2 * m_perimeter_width;
if (dy > m_perimeter_width)
{
writer.travel(fill_box.ld + Vec2f(m_perimeter_width * 2, 0.f))
.append(";--------------------\n"
"; CP EMPTY GRID START\n")
.comment_with_value(" layer #", m_num_layer_changes + 1);
// Is there a soluble filament wiped/rammed at the next layer?
// If so, the infill should not be sparse.
bool solid_infill = m_layer_info+1 == m_plan.end()
? false
: std::any_of((m_layer_info+1)->tool_changes.begin(),
(m_layer_info+1)->tool_changes.end(),
[this](const WipeTowerInfo::ToolChange& tch) {
return m_filpar[tch.new_tool].is_soluble
|| m_filpar[tch.old_tool].is_soluble;
});
solid_infill |= first_layer && m_adhesion;
if (solid_infill) {
float sparse_factor = 1.5f; // 1=solid, 2=every other line, etc.
if (first_layer) { // the infill should touch perimeters
left -= m_perimeter_width;
right += m_perimeter_width;
sparse_factor = 1.f;
}
writer.add_wipe_point(writer.x(), writer.y())
.add_wipe_point(box.rd.x()-m_perimeter_width/2.f,writer.y());
}
else { // Extrude a sparse infill to support the material to be printed above.
const float dy = (fill_box.lu.y() - fill_box.ld.y() - m_perimeter_width);
const float left = fill_box.lu.x() + 2*m_perimeter_width;
const float right = fill_box.ru.x() - 2 * m_perimeter_width;
if (dy > m_perimeter_width)
{
// Extrude an inverse U at the left of the region.
writer.travel(fill_box.ld + Vec2f(m_perimeter_width * 2, 0.f))
.extrude(fill_box.lu + Vec2f(m_perimeter_width * 2, 0.f), 2900 * speed_factor);
float y = fill_box.ld.y() + m_perimeter_width;
int n = dy / (m_perimeter_width * sparse_factor);
float spacing = (dy-m_perimeter_width)/(n-1);
int i=0;
for (i=0; i<n; ++i) {
writer.extrude(writer.x(), y, feedrate)
.extrude(i%2 ? left : right, y);
y = y + spacing;
}
writer.extrude(writer.x(), fill_box.lu.y());
} else {
// Extrude an inverse U at the left of the region and the sparse infill.
writer.extrude(fill_box.lu + Vec2f(m_perimeter_width * 2, 0.f), feedrate);
const int n = 1+int((right-left)/m_bridging);
const float dx = (right-left)/n;
@ -1203,18 +1144,40 @@ WipeTower::ToolChangeResult WipeTower::finish_layer()
writer.travel(x,writer.y());
writer.extrude(x,i%2 ? fill_box.rd.y() : fill_box.ru.y());
}
writer.add_wipe_point(Vec2f(writer.x(), writer.y()))
.add_wipe_point(Vec2f(left, writer.y()));
}
else {
writer.add_wipe_point(Vec2f(writer.x(), writer.y()))
.add_wipe_point(Vec2f(right, writer.y()));
}
}
writer.append("; CP EMPTY GRID END\n"
";------------------\n\n\n\n\n\n\n");
m_depth_traversed = m_wipe_tower_depth-m_perimeter_width;
writer.append("; CP EMPTY GRID END\n"
";------------------\n\n\n\n\n\n\n");
}
// outer perimeter (always):
writer.rectangle(wt_box, feedrate);
// brim (first layer only)
if (first_layer) {
box_coordinates box = wt_box;
float spacing = m_perimeter_width - m_layer_height*float(1.-M_PI_4);
// How many perimeters shall the brim have?
size_t loops_num = (m_wipe_tower_brim_width + spacing/2.f) / spacing;
for (size_t i = 0; i < loops_num; ++ i) {
box.expand(spacing);
writer.rectangle(box);
}
// Save actual brim width to be later passed to the Print object, which will use it
// for skirt calculation and pass it to GLCanvas for precise preview box
m_wipe_tower_brim_width_real = wt_box.ld.x() - box.ld.x() + spacing/2.f;
wt_box = box;
}
// Now prepare future wipe. box contains rectangle that was extruded last (ccw).
Vec2f target = (writer.pos() == wt_box.ld ? wt_box.rd :
(writer.pos() == wt_box.rd ? wt_box.ru :
(writer.pos() == wt_box.ru ? wt_box.lu :
wt_box.ld)));
writer.add_wipe_point(writer.pos())
.add_wipe_point(target);
// Ask our writer about how much material was consumed.
@ -1227,23 +1190,22 @@ WipeTower::ToolChangeResult WipeTower::finish_layer()
}
// Appends a toolchange into m_plan and calculates neccessary depth of the corresponding box
void WipeTower::plan_toolchange(float z_par, float layer_height_par, unsigned int old_tool, unsigned int new_tool, bool brim, float wipe_volume)
void WipeTower::plan_toolchange(float z_par, float layer_height_par, unsigned int old_tool,
unsigned int new_tool, float wipe_volume)
{
assert(m_plan.empty() || m_plan.back().z <= z_par + WT_EPSILON); // refuses to add a layer below the last one
if (m_plan.empty() || m_plan.back().z + WT_EPSILON < z_par) // if we moved to a new layer, we'll add it to m_plan first
m_plan.push_back(WipeTowerInfo(z_par, layer_height_par));
if (brim) { // this toolchange prints brim - we must add it to m_plan, but not to count its depth
m_plan.back().tool_changes.push_back(WipeTowerInfo::ToolChange(old_tool, new_tool));
return;
}
if (m_first_layer_idx == size_t(-1) && (! m_no_sparse_layers || old_tool != new_tool))
m_first_layer_idx = m_plan.size() - 1;
if (old_tool==new_tool) // new layer without toolchanges - we are done
return;
if (old_tool == new_tool) // new layer without toolchanges - we are done
return;
// this is an actual toolchange - let's calculate depth to reserve on the wipe tower
float depth = 0.f;
float depth = 0.f;
float width = m_wipe_tower_width - 3*m_perimeter_width;
float length_to_extrude = volume_to_length(0.25f * std::accumulate(m_filpar[old_tool].ramming_speed.begin(), m_filpar[old_tool].ramming_speed.end(), 0.f),
m_perimeter_width * m_filpar[old_tool].ramming_line_width_multiplicator,
@ -1293,28 +1255,65 @@ void WipeTower::save_on_last_wipe()
if (m_layer_info->tool_changes.size()==0) // we have no way to save anything on an empty layer
continue;
for (const auto &toolchange : m_layer_info->tool_changes)
// Which toolchange will finish_layer extrusions be subtracted from?
int idx = first_toolchange_to_nonsoluble(m_layer_info->tool_changes);
for (int i=0; i<int(m_layer_info->tool_changes.size()); ++i) {
auto& toolchange = m_layer_info->tool_changes[i];
tool_change(toolchange.new_tool);
float width = m_wipe_tower_width - 3*m_perimeter_width; // width we draw into
float length_to_save = 2*(m_wipe_tower_width+m_wipe_tower_depth) + (!layer_finished() ? finish_layer().total_extrusion_length_in_plane() : 0.f);
float length_to_wipe = volume_to_length(m_layer_info->tool_changes.back().wipe_volume,
m_perimeter_width,m_layer_info->height) - m_layer_info->tool_changes.back().first_wipe_line - length_to_save;
if (i == idx) {
float width = m_wipe_tower_width - 3*m_perimeter_width; // width we draw into
float length_to_save = finish_layer().total_extrusion_length_in_plane();
float length_to_wipe = volume_to_length(toolchange.wipe_volume,
m_perimeter_width, m_layer_info->height) - toolchange.first_wipe_line - length_to_save;
length_to_wipe = std::max(length_to_wipe,0.f);
float depth_to_wipe = m_perimeter_width * (std::floor(length_to_wipe/width) + ( length_to_wipe > 0.f ? 1.f : 0.f ) ) * m_extra_spacing;
length_to_wipe = std::max(length_to_wipe,0.f);
float depth_to_wipe = m_perimeter_width * (std::floor(length_to_wipe/width) + ( length_to_wipe > 0.f ? 1.f : 0.f ) ) * m_extra_spacing;
//depth += (int(length_to_extrude / width) + 1) * m_perimeter_width;
m_layer_info->tool_changes.back().required_depth = m_layer_info->tool_changes.back().ramming_depth + depth_to_wipe;
toolchange.required_depth = toolchange.ramming_depth + depth_to_wipe;
}
}
}
}
// Return index of first toolchange that switches to non-soluble extruder
// ot -1 if there is no such toolchange.
int WipeTower::first_toolchange_to_nonsoluble(
const std::vector<WipeTowerInfo::ToolChange>& tool_changes) const
{
for (size_t idx=0; idx<tool_changes.size(); ++idx)
if (! m_filpar[tool_changes[idx].new_tool].is_soluble)
return idx;
return -1;
}
static WipeTower::ToolChangeResult merge_tcr(WipeTower::ToolChangeResult& first,
WipeTower::ToolChangeResult& second)
{
assert(first.new_tool == second.initial_tool);
WipeTower::ToolChangeResult out = first;
if (first.end_pos != second.start_pos) {
char buf[2048]; // Add a travel move from tc1.end_pos to tc2.start_pos.
sprintf(buf, "G1 X%.3f Y%.3f F7200\n", second.start_pos.x(), second.start_pos.y());
out.gcode += buf;
}
out.gcode += second.gcode;
out.extrusions.insert(out.extrusions.end(), second.extrusions.begin(), second.extrusions.end());
out.end_pos = second.end_pos;
out.wipe_path = second.wipe_path;
out.initial_tool = first.initial_tool;
out.new_tool = second.new_tool;
return out;
}
// Processes vector m_plan and calls respective functions to generate G-code for the wipe tower
// Resulting ToolChangeResults are appended into vector "result"
void WipeTower::generate(std::vector<std::vector<WipeTower::ToolChangeResult>> &result)
{
if (m_plan.empty())
return;
m_extra_spacing = 1.f;
@ -1325,9 +1324,6 @@ void WipeTower::generate(std::vector<std::vector<WipeTower::ToolChangeResult>> &
plan_tower();
}
if (m_peters_wipe_tower)
make_wipe_tower_square();
m_layer_info = m_plan.begin();
// we don't know which extruder to start with - we'll set it according to the first toolchange
@ -1346,65 +1342,41 @@ void WipeTower::generate(std::vector<std::vector<WipeTower::ToolChangeResult>> &
std::vector<WipeTower::ToolChangeResult> layer_result;
for (auto layer : m_plan)
{
set_layer(layer.z,layer.height,0,layer.z == m_plan.front().z,layer.z == m_plan.back().z);
if (m_peters_wipe_tower)
m_internal_rotation += 90.f;
else
m_internal_rotation += 180.f;
set_layer(layer.z, layer.height, 0, false/*layer.z == m_plan.front().z*/, layer.z == m_plan.back().z);
m_internal_rotation += 180.f;
if (!m_peters_wipe_tower && m_layer_info->depth < m_wipe_tower_depth - m_perimeter_width)
if (m_layer_info->depth < m_wipe_tower_depth - m_perimeter_width)
m_y_shift = (m_wipe_tower_depth-m_layer_info->depth-m_perimeter_width)/2.f;
for (const auto &toolchange : layer.tool_changes)
layer_result.emplace_back(tool_change(toolchange.new_tool));
int idx = first_toolchange_to_nonsoluble(layer.tool_changes);
ToolChangeResult finish_layer_tcr;
if (! layer_finished()) {
auto finish_layer_toolchange = finish_layer();
if ( ! layer.tool_changes.empty() ) { // we will merge it to the last toolchange
auto& last_toolchange = layer_result.back();
if (last_toolchange.end_pos != finish_layer_toolchange.start_pos) {
char buf[2048]; // Add a travel move from tc1.end_pos to tc2.start_pos.
sprintf(buf, "G1 X%.3f Y%.3f F7200\n", finish_layer_toolchange.start_pos.x(), finish_layer_toolchange.start_pos.y());
last_toolchange.gcode += buf;
}
last_toolchange.gcode += finish_layer_toolchange.gcode;
last_toolchange.extrusions.insert(last_toolchange.extrusions.end(), finish_layer_toolchange.extrusions.begin(), finish_layer_toolchange.extrusions.end());
last_toolchange.end_pos = finish_layer_toolchange.end_pos;
last_toolchange.wipe_path = finish_layer_toolchange.wipe_path;
}
if (idx == -1) {
// if there is no toolchange switching to non-soluble, finish layer
// will be called at the very beginning. That's the last possibility
// where a nonsoluble tool can be.
finish_layer_tcr = finish_layer();
}
for (int i=0; i<int(layer.tool_changes.size()); ++i) {
layer_result.emplace_back(tool_change(layer.tool_changes[i].new_tool));
if (i == idx) // finish_layer will be called after this toolchange
finish_layer_tcr = finish_layer();
}
if (layer_result.empty()) {
// there is nothing to merge finish_layer with
layer_result.emplace_back(std::move(finish_layer_tcr));
}
else {
if (idx == -1)
layer_result[0] = merge_tcr(finish_layer_tcr, layer_result[0]);
else
layer_result.emplace_back(std::move(finish_layer_toolchange));
layer_result[idx] = merge_tcr(layer_result[idx], finish_layer_tcr);
}
result.emplace_back(std::move(layer_result));
m_is_first_layer = false;
}
}
void WipeTower::make_wipe_tower_square()
{
const float width = m_wipe_tower_width - 3 * m_perimeter_width;
const float depth = m_wipe_tower_depth - m_perimeter_width;
// area that we actually print into is width*depth
float side = sqrt(depth * width);
m_wipe_tower_width = side + 3 * m_perimeter_width;
m_wipe_tower_depth = side + 2 * m_perimeter_width;
// For all layers, find how depth changed and update all toolchange depths
for (auto &lay : m_plan)
{
side = sqrt(lay.depth * width);
float width_ratio = width / side;
//lay.extra_spacing = width_ratio;
for (auto &tch : lay.tool_changes)
tch.required_depth *= width_ratio;
}
plan_tower(); // propagates depth downwards again (width has changed)
for (auto& lay : m_plan) // depths set, now the spacing
lay.extra_spacing = lay.depth / lay.toolchanges_depth();
}
} // namespace Slic3r

92
src/libslic3r/GCode/WipeTower.hpp
View file

@ -84,6 +84,37 @@ public:
}
};
struct box_coordinates
{
box_coordinates(float left, float bottom, float width, float height) :
ld(left , bottom ),
lu(left , bottom + height),
rd(left + width, bottom ),
ru(left + width, bottom + height) {}
box_coordinates(const Vec2f &pos, float width, float height) : box_coordinates(pos(0), pos(1), width, height) {}
void translate(const Vec2f &shift) {
ld += shift; lu += shift;
rd += shift; ru += shift;
}
void translate(const float dx, const float dy) { translate(Vec2f(dx, dy)); }
void expand(const float offset) {
ld += Vec2f(- offset, - offset);
lu += Vec2f(- offset, offset);
rd += Vec2f( offset, - offset);
ru += Vec2f( offset, offset);
}
void expand(const float offset_x, const float offset_y) {
ld += Vec2f(- offset_x, - offset_y);
lu += Vec2f(- offset_x, offset_y);
rd += Vec2f( offset_x, - offset_y);
ru += Vec2f( offset_x, offset_y);
}
Vec2f ld; // left down
Vec2f lu; // left upper
Vec2f rd; // right lower
Vec2f ru; // right upper
};
// Construct ToolChangeResult from current state of WipeTower and WipeTowerWriter.
// WipeTowerWriter is moved from !
ToolChangeResult construct_tcr(WipeTowerWriter& writer,
@ -102,7 +133,7 @@ public:
// Appends into internal structure m_plan containing info about the future wipe tower
// to be used before building begins. The entries must be added ordered in z.
void plan_toolchange(float z_par, float layer_height_par, unsigned int old_tool, unsigned int new_tool, bool brim, float wipe_volume = 0.f);
void plan_toolchange(float z_par, float layer_height_par, unsigned int old_tool, unsigned int new_tool, float wipe_volume = 0.f);
// Iterates through prepared m_plan, generates ToolChangeResults and appends them to "result"
void generate(std::vector<std::vector<ToolChangeResult>> &result);
@ -129,9 +160,8 @@ public:
{
m_z_pos = print_z;
m_layer_height = layer_height;
m_is_first_layer = is_first_layer;
m_print_brim = is_first_layer;
m_depth_traversed = 0.f;
m_current_layer_finished = false;
m_current_shape = (! is_first_layer && m_current_shape == SHAPE_NORMAL) ? SHAPE_REVERSED : SHAPE_NORMAL;
if (is_first_layer) {
this->m_num_layer_changes = 0;
@ -175,7 +205,7 @@ public:
// Is the current layer finished?
bool layer_finished() const {
return ( (m_is_first_layer ? m_wipe_tower_depth - m_perimeter_width : m_layer_info->depth) - WT_EPSILON < m_depth_traversed);
return m_current_layer_finished;
}
std::vector<float> get_used_filament() const { return m_used_filament_length; }
@ -183,6 +213,7 @@ public:
struct FilamentParameters {
std::string material = "PLA";
bool is_soluble = false;
int temperature = 0;
int first_layer_temperature = 0;
float loading_speed = 0.f;
@ -208,7 +239,6 @@ private:
SHAPE_REVERSED = -1
};
const bool m_peters_wipe_tower = false; // sparse wipe tower inspired by Peter's post processor - not finished yet
const float Width_To_Nozzle_Ratio = 1.25f; // desired line width (oval) in multiples of nozzle diameter - may not be actually neccessary to adjust
const float WT_EPSILON = 1e-3f;
float filament_area() const {
@ -228,8 +258,10 @@ private:
float m_z_pos = 0.f; // Current Z position.
float m_layer_height = 0.f; // Current layer height.
size_t m_max_color_changes = 0; // Maximum number of color changes per layer.
bool m_is_first_layer = false;// Is this the 1st layer of the print? If so, print the brim around the waste tower.
int m_old_temperature = -1; // To keep track of what was the last temp that we set (so we don't issue the command when not neccessary)
float m_travel_speed = 0.f;
float m_first_layer_speed = 0.f;
size_t m_first_layer_idx = size_t(-1);
// G-code generator parameters.
float m_cooling_tube_retraction = 0.f;
@ -268,9 +300,12 @@ private:
const std::vector<std::vector<float>> wipe_volumes;
float m_depth_traversed = 0.f; // Current y position at the wipe tower.
bool m_current_layer_finished = false;
bool m_left_to_right = true;
float m_extra_spacing = 1.f;
bool is_first_layer() const { return size_t(m_layer_info - m_plan.begin()) == m_first_layer_idx; }
// Calculates extrusion flow needed to produce required line width for given layer height
float extrusion_flow(float layer_height = -1.f) const // negative layer_height - return current m_extrusion_flow
{
@ -294,39 +329,7 @@ private:
void save_on_last_wipe();
struct box_coordinates
{
box_coordinates(float left, float bottom, float width, float height) :
ld(left , bottom ),
lu(left , bottom + height),
rd(left + width, bottom ),
ru(left + width, bottom + height) {}
box_coordinates(const Vec2f &pos, float width, float height) : box_coordinates(pos(0), pos(1), width, height) {}
void translate(const Vec2f &shift) {
ld += shift; lu += shift;
rd += shift; ru += shift;
}
void translate(const float dx, const float dy) { translate(Vec2f(dx, dy)); }
void expand(const float offset) {
ld += Vec2f(- offset, - offset);
lu += Vec2f(- offset, offset);
rd += Vec2f( offset, - offset);
ru += Vec2f( offset, offset);
}
void expand(const float offset_x, const float offset_y) {
ld += Vec2f(- offset_x, - offset_y);
lu += Vec2f(- offset_x, offset_y);
rd += Vec2f( offset_x, - offset_y);
ru += Vec2f( offset_x, offset_y);
}
Vec2f ld; // left down
Vec2f lu; // left upper
Vec2f rd; // right lower
Vec2f ru; // right upper
};
// to store information about tool changes for a given layer
// to store information about tool changes for a given layer
struct WipeTowerInfo{
struct ToolChange {
size_t old_tool;
@ -356,11 +359,10 @@ private:
// Stores information about used filament length per extruder:
std::vector<float> m_used_filament_length;
// Returns gcode for wipe tower brim
// sideOnly -- set to false -- experimental, draw brim on sides of wipe tower
// offset -- set to 0 -- experimental, offset to replace brim in front / rear of wipe tower
ToolChangeResult toolchange_Brim(bool sideOnly = false, float y_offset = 0.f);
// Return index of first toolchange that switches to non-soluble extruder
// ot -1 if there is no such toolchange.
int first_toolchange_to_nonsoluble(
const std::vector<WipeTowerInfo::ToolChange>& tool_changes) const;
void toolchange_Unload(
WipeTowerWriter &writer,
@ -386,6 +388,6 @@ private:
}; // namespace Slic3r
} // namespace Slic3r
#endif // WipeTowerPrusaMM_hpp_

12
src/libslic3r/Print.cpp
View file

@ -100,7 +100,6 @@ bool Print::invalidate_state_by_config_options(const ConfigOptionResolver & /* n
"filament_spool_weight",
"first_layer_acceleration",
"first_layer_bed_temperature",
"first_layer_speed",
"gcode_comments",
"gcode_label_objects",
"infill_acceleration",
@ -139,7 +138,6 @@ bool Print::invalidate_state_by_config_options(const ConfigOptionResolver & /* n
"start_filament_gcode",
"toolchange_gcode",
"threads",
"travel_speed",
"use_firmware_retraction",
"use_relative_e_distances",
"use_volumetric_e",
@ -210,6 +208,8 @@ bool Print::invalidate_state_by_config_options(const ConfigOptionResolver & /* n
|| opt_key == "cooling_tube_retraction"
|| opt_key == "cooling_tube_length"
|| opt_key == "extra_loading_move"
|| opt_key == "travel_speed"
|| opt_key == "first_layer_speed"
|| opt_key == "z_offset") {
steps.emplace_back(psWipeTower);
steps.emplace_back(psSkirt);
@ -1987,9 +1987,7 @@ void Print::_make_wipe_tower()
// Set the extruder & material properties at the wipe tower object.
for (size_t i = 0; i < number_of_extruders; ++ i)
wipe_tower.set_extruder(
i, m_config);
wipe_tower.set_extruder(i, m_config);
m_wipe_tower_data.priming = Slic3r::make_unique<std::vector<WipeTower::ToolChangeResult>>(
wipe_tower.prime((float)this->skirt_first_layer_height(), m_wipe_tower_data.tool_ordering.all_extruders(), false));
@ -2015,8 +2013,8 @@ void Print::_make_wipe_tower()
volume_to_wipe += (float)m_config.filament_minimal_purge_on_wipe_tower.get_at(extruder_id);
// request a toolchange at the wipe tower with at least volume_to_wipe purging amount
wipe_tower.plan_toolchange((float)layer_tools.print_z, (float)layer_tools.wipe_tower_layer_height, current_extruder_id, extruder_id,
first_layer && extruder_id == m_wipe_tower_data.tool_ordering.all_extruders().back(), volume_to_wipe);
wipe_tower.plan_toolchange((float)layer_tools.print_z, (float)layer_tools.wipe_tower_layer_height,
current_extruder_id, extruder_id, volume_to_wipe);
current_extruder_id = extruder_id;
}
}