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Fix of "excess infill below bridges with 0% infill" #442

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Fix of "Bridging infill not connecting with infill set to 0%" #1301

Top, bottom and bridging areas are extended into infill as long
as the infill is not zero. If the infill is zero,
top, bottom and bridging areas wound not expand into these "void" areas.

With this commit, the top, bottom and bridging areas are allowed to expand
into the "void" areas as long as these "void" areas are supported below
with perimeters or some other non-empty infill, and slightly beyond
these supporting areas into the voids (currently hard coded to 1mm).
This commit is contained in:
bubnikv 2019-09-06 15:03:49 +02:00
parent 6cc29c308c
commit 48ecbe777f
5 changed files with 104 additions and 94 deletions
Download patch file Download diff file Expand all files Collapse all files

61
src/libslic3r/PrintObject.cpp
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@ -810,15 +810,72 @@ void PrintObject::process_external_surfaces()
{
BOOST_LOG_TRIVIAL(info) << "Processing external surfaces..." << log_memory_info();
// Cached surfaces covered by some extrusion, defining regions, over which the from the surfaces one layer higher are allowed to expand.
std::vector<Polygons> surfaces_covered;
// Is there any printing region, that has zero infill? If so, then we don't want the expansion to be performed over the complete voids, but only
// over voids, which are supported by the layer below.
bool has_voids = false;
for (size_t region_id = 0; region_id < this->region_volumes.size(); ++ region_id)
if (! this->region_volumes.empty() && this->print()->regions()[region_id]->config().fill_density == 0) {
has_voids = true;
break;
}
if (has_voids && m_layers.size() > 1) {
// All but stInternal fill surfaces will get expanded and possibly trimmed.
std::vector<unsigned char> layer_expansions_and_voids(m_layers.size(), false);
for (size_t layer_idx = 0; layer_idx < m_layers.size(); ++ layer_idx) {
const Layer *layer = m_layers[layer_idx];
bool expansions = false;
bool voids = false;
for (const LayerRegion *layerm : layer->regions()) {
for (const Surface &surface : layerm->fill_surfaces.surfaces) {
if (surface.surface_type == stInternal)
voids = true;
else
expansions = true;
if (voids && expansions) {
layer_expansions_and_voids[layer_idx] = true;
goto end;
}
}
}
end:;
}
BOOST_LOG_TRIVIAL(debug) << "Collecting surfaces covered with extrusions in parallel - start";
surfaces_covered.resize(m_layers.size() - 1, Polygons());
auto unsupported_width = - float(scale_(0.3 * EXTERNAL_INFILL_MARGIN));
tbb::parallel_for(
tbb::blocked_range<size_t>(0, m_layers.size() - 1),
[this, &surfaces_covered, &layer_expansions_and_voids, unsupported_width](const tbb::blocked_range<size_t>& range) {
for (size_t layer_idx = range.begin(); layer_idx < range.end(); ++ layer_idx)
if (layer_expansions_and_voids[layer_idx + 1]) {
m_print->throw_if_canceled();
Polygons voids;
for (const LayerRegion *layerm : m_layers[layer_idx]->regions()) {
if (layerm->region()->config().fill_density.value == 0.)
for (const Surface &surface : layerm->fill_surfaces.surfaces)
// Shrink the holes, let the layer above expand slightly inside the unsupported areas.
polygons_append(voids, offset(surface.expolygon, unsupported_width));
}
surfaces_covered[layer_idx] = diff(to_polygons(this->m_layers[layer_idx]->slices.expolygons), voids);
}
}
);
m_print->throw_if_canceled();
BOOST_LOG_TRIVIAL(debug) << "Collecting surfaces covered with extrusions in parallel - end";
}
for (size_t region_id = 0; region_id < this->region_volumes.size(); ++region_id) {
BOOST_LOG_TRIVIAL(debug) << "Processing external surfaces for region " << region_id << " in parallel - start";
tbb::parallel_for(
tbb::blocked_range<size_t>(0, m_layers.size()),
[this, region_id](const tbb::blocked_range<size_t>& range) {
[this, &surfaces_covered, region_id](const tbb::blocked_range<size_t>& range) {
for (size_t layer_idx = range.begin(); layer_idx < range.end(); ++ layer_idx) {
m_print->throw_if_canceled();
// BOOST_LOG_TRIVIAL(trace) << "Processing external surface, layer" << m_layers[layer_idx]->print_z;
m_layers[layer_idx]->get_region((int)region_id)->process_external_surfaces((layer_idx == 0) ? NULL : m_layers[layer_idx - 1]);
m_layers[layer_idx]->get_region((int)region_id)->process_external_surfaces(
(layer_idx == 0) ? nullptr : m_layers[layer_idx - 1],
(layer_idx == 0 || surfaces_covered.empty() || surfaces_covered[layer_idx - 1].empty()) ? nullptr : &surfaces_covered[layer_idx - 1]);
}
}
);