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	Merge branch 'new-bridges'
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						commit
						00beb7e118
					
				
					 9 changed files with 139 additions and 110 deletions
				
			
		|  | @ -64,7 +64,6 @@ our $flow_width; | |||
| # print options | ||||
| our $perimeters         = 3; | ||||
| our $solid_layers       = 3; | ||||
| our $bridge_overlap     = 3;    # mm | ||||
| our $perimeter_infill_overlap_ratio = 0.15;   # factor for flow width | ||||
| our $fill_pattern       = 'rectilinear'; | ||||
| our $solid_fill_pattern = 'rectilinear'; | ||||
|  |  | |||
|  | @ -4,9 +4,8 @@ use warnings; | |||
| 
 | ||||
| # an ExPolygon is a polygon with holes | ||||
| 
 | ||||
| use Math::Clipper qw(CT_UNION PFT_NONZERO JT_MITER); | ||||
| use Slic3r::Geometry qw(point_in_polygon X Y A B); | ||||
| use Slic3r::Geometry::Clipper qw(union_ex); | ||||
| use Slic3r::Geometry::Clipper qw(union_ex JT_MITER); | ||||
| 
 | ||||
| # the constructor accepts an array of polygons  | ||||
| # or a Math::Clipper ExPolygon (hashref) | ||||
|  | @ -54,6 +53,13 @@ sub offset { | |||
|     return @$offsets; | ||||
| } | ||||
| 
 | ||||
| sub safety_offset { | ||||
|     my $self = shift; | ||||
|     return (ref $self)->new( | ||||
|         @{ Slic3r::Geometry::Clipper::safety_offset([@$self]) }, | ||||
|     ); | ||||
| } | ||||
| 
 | ||||
| sub offset_ex { | ||||
|     my $self = shift; | ||||
|     my @offsets = $self->offset(@_); | ||||
|  |  | |||
|  | @ -58,15 +58,14 @@ sub make_fill { | |||
|         ])}; | ||||
|      | ||||
|         SURFACE: foreach my $surface (@$surfaces) { | ||||
|             Slic3r::debugf " Processing surface %s:\n", $surface->id; | ||||
|              | ||||
|             my $filler      = $Slic3r::fill_pattern; | ||||
|             my $density     = $Slic3r::fill_density; | ||||
|             my $flow_width  = $Slic3r::flow_width; | ||||
|              | ||||
|             # force 100% density and rectilinear fill for external surfaces | ||||
|             if ($surface->surface_type ne 'internal') { | ||||
|                 my $is_bridge = $surface->isa('Slic3r::Surface::Bridge'); | ||||
|                 my $is_bridge = $surface->isa('Slic3r::Surface::Bridge') | ||||
|                     && $surface->surface_type eq 'bottom'; | ||||
|                 $density = 1; | ||||
|                 $filler = $is_bridge ? 'rectilinear' : $Slic3r::solid_fill_pattern; | ||||
|                 $flow_width = $Slic3r::nozzle_diameter if $is_bridge; | ||||
|  |  | |||
|  | @ -24,7 +24,7 @@ sub infill_direction { | |||
|     } | ||||
|      | ||||
|     # use bridge angle | ||||
|     if ($surface->isa('Slic3r::Surface::Bridge')) { | ||||
|     if ($surface->isa('Slic3r::Surface::Bridge') && defined $surface->bridge_angle) { | ||||
|         Slic3r::debugf "Filling bridge with angle %d\n", $surface->bridge_angle; | ||||
|         $rotate[0] = Slic3r::Geometry::deg2rad($surface->bridge_angle); | ||||
|     } | ||||
|  |  | |||
|  | @ -4,7 +4,7 @@ use Moo; | |||
| use Math::Clipper ':all'; | ||||
| use Slic3r::Geometry qw(polygon_lines points_coincide angle3points polyline_lines nearest_point | ||||
|     line_length collinear X Y A B PI); | ||||
| use Slic3r::Geometry::Clipper qw(safety_offset union_ex PFT_EVENODD); | ||||
| use Slic3r::Geometry::Clipper qw(union_ex diff_ex intersection_ex PFT_EVENODD); | ||||
| use XXX; | ||||
| 
 | ||||
| # a sequential number of layer, starting at 0 | ||||
|  | @ -347,107 +347,93 @@ sub remove_small_perimeters { | |||
| # make bridges printable | ||||
| sub process_bridges { | ||||
|     my $self = shift; | ||||
|     return if $self->id == 0; | ||||
|      | ||||
|     # a bottom surface on a layer > 0 is either a bridge or a overhang  | ||||
|     # or a combination of both | ||||
|     # or a combination of both; any top surface is a candidate for | ||||
|     # reverse bridge processing | ||||
|      | ||||
|     my @bottom_surfaces     = grep $_->surface_type eq 'bottom',   @{$self->surfaces} or return; | ||||
|     my @supporting_surfaces = grep $_->surface_type =~ /internal/, @{$self->surfaces}; | ||||
|     my @solid_surfaces = grep { | ||||
|         ($_->surface_type eq 'bottom' && $self->id > 0) || $_->surface_type eq 'top' | ||||
|     } @{$self->surfaces} or return; | ||||
|      | ||||
|     SURFACE: foreach my $surface (@bottom_surfaces) { | ||||
|         # since we can't print concave bridges, we transform the surface | ||||
|         # in a convex polygon; this will print thin membranes eventually | ||||
|         my $surface_p = $surface->contour->p; | ||||
|     my @internal_surfaces = grep $_->surface_type =~ /internal/, @{$self->surfaces}; | ||||
|      | ||||
|         # offset the surface a bit to avoid approximation issues when doing the | ||||
|         # intersection below (this is to make sure we overlap with supporting | ||||
|         # surfaces, otherwise a little gap will result from intersection) | ||||
|         $surface_p = safety_offset([$surface_p])->[0]; | ||||
|     SURFACE: foreach my $surface (@solid_surfaces) { | ||||
|         my $expolygon = $surface->expolygon->safety_offset; | ||||
|         my $description = $surface->surface_type eq 'bottom' ? 'bridge/overhang' : 'reverse bridge'; | ||||
|          | ||||
|         # offset the contour and intersect it with the internal surfaces to discover  | ||||
|         # which of them has contact with our bridge | ||||
|         my @supporting_surfaces = (); | ||||
|         my ($contour_offset) = $expolygon->contour->offset($Slic3r::flow_width / $Slic3r::resolution); | ||||
|         foreach my $internal_surface (@internal_surfaces) { | ||||
|             my $intersection = intersection_ex([$contour_offset], [$internal_surface->contour->p]); | ||||
|             if (@$intersection) { | ||||
|                 push @supporting_surfaces, $internal_surface; | ||||
|             } | ||||
|         } | ||||
|          | ||||
|             #use Slic3r::SVG; | ||||
|             #Slic3r::SVG::output(undef, "bridge.svg", | ||||
|             #    green_polygons  => [ map $_->p, @supporting_surfaces ], | ||||
|             #    red_polygons    => [ $surface_p ], | ||||
|             #    red_polygons    => [ @$expolygon ], | ||||
|             #); | ||||
|          | ||||
|         # find all supported edges (as polylines, thus keeping notion of  | ||||
|         # consecutive supported edges) | ||||
|         my @supported_polylines = (); | ||||
|         { | ||||
|             my @current_polyline = (); | ||||
|             EDGE: foreach my $edge (Slic3r::Geometry::polygon_lines($surface_p)) { | ||||
|                 for my $supporting_surface (@supporting_surfaces) { | ||||
|                     local $Slic3r::Geometry::epsilon = 1E+7; | ||||
|                     if (Slic3r::Geometry::polygon_has_subsegment($supporting_surface->contour->p, $edge)) { | ||||
|                         push @current_polyline, $edge; | ||||
|                         next EDGE; | ||||
|         next SURFACE unless @supporting_surfaces; | ||||
|         Slic3r::debugf "  Found $description on layer %d with %d support(s)\n",  | ||||
|             $self->id, scalar(@supporting_surfaces); | ||||
|          | ||||
|         my $bridge_angle = undef; | ||||
|         if ($surface->surface_type eq 'bottom') { | ||||
|             # detect optimal bridge angle | ||||
|              | ||||
|             my $bridge_over_hole = 0; | ||||
|             my @edges = ();  # edges are POLYLINES | ||||
|             foreach my $supporting_surface (@supporting_surfaces) { | ||||
|                 my @surface_edges = $supporting_surface->contour->clip_with_polygon($contour_offset); | ||||
|                 if (@surface_edges == 1 && @{$supporting_surface->contour->p} == @{$surface_edges[0]->p}) { | ||||
|                     $bridge_over_hole = 1; | ||||
|                 } else { | ||||
|                     foreach my $edge (@surface_edges) { | ||||
|                         shift @{$edge->points}; | ||||
|                         pop @{$edge->points}; | ||||
|                     } | ||||
|                     @surface_edges = grep { @{$_->points} } @surface_edges; | ||||
|                 } | ||||
|                 if (@current_polyline) { | ||||
|                     push @supported_polylines, [@current_polyline]; | ||||
|                     @current_polyline = (); | ||||
|                 } | ||||
|                 push @edges, @surface_edges; | ||||
|             } | ||||
|             push @supported_polylines, [@current_polyline] if @current_polyline; | ||||
|         } | ||||
|             Slic3r::debugf "    Bridge is supported on %d edge(s)\n", scalar(@edges); | ||||
|             Slic3r::debugf "    and covers a hole\n" if $bridge_over_hole; | ||||
|              | ||||
|         # defensive programming, this shouldn't happen | ||||
|         if (@supported_polylines == 0) { | ||||
|             Slic3r::debugf "Found bridge/overhang with no supports on layer %d; ignoring\n", $self->id; | ||||
|             next SURFACE; | ||||
|         } | ||||
|             if (0) { | ||||
|                 require "Slic3r/SVG.pm"; | ||||
|                 Slic3r::SVG::output(undef, "bridge.svg", | ||||
|                     polylines       => [ map $_->p, @edges ], | ||||
|                 ); | ||||
|             } | ||||
|              | ||||
|         if (@supported_polylines == 1) { | ||||
|             Slic3r::debugf "Found bridge/overhang with only one support on layer %d; ignoring\n", $self->id; | ||||
|             next SURFACE; | ||||
|         } | ||||
|          | ||||
|         # now connect the first point to the last of each polyline | ||||
|         @supported_polylines = map [ $_->[0]->[0], $_->[-1]->[-1] ], @supported_polylines; | ||||
|         # @supported_polylines becomes actually an array of lines | ||||
|          | ||||
|         # if we got more than two supports, get the longest two | ||||
|         if (@supported_polylines > 2) { | ||||
|             my %lengths = map { $_ => Slic3r::Geometry::line_length($_) } @supported_polylines; | ||||
|             @supported_polylines = sort { $lengths{"$a"} <=> $lengths{"$b"} } @supported_polylines; | ||||
|             @supported_polylines = @supported_polylines[-2,-1]; | ||||
|         } | ||||
|          | ||||
|         # connect the midpoints, that will give the the optimal infill direction | ||||
|         my @midpoints = map Slic3r::Geometry::midpoint($_), @supported_polylines; | ||||
|         my $bridge_angle = -Slic3r::Geometry::rad2deg(Slic3r::Geometry::line_atan(\@midpoints) + PI/2); | ||||
|         Slic3r::debugf "Optimal infill angle of bridge on layer %d is %d degrees\n", $self->id, $bridge_angle; | ||||
|          | ||||
|         # detect which neighbor surfaces are now supporting our bridge | ||||
|         my @supporting_neighbor_surfaces = (); | ||||
|         foreach my $supporting_surface (@supporting_surfaces) { | ||||
|             local $Slic3r::Geometry::epsilon = 1E+7; | ||||
|             push @supporting_neighbor_surfaces, $supporting_surface  | ||||
|                 if grep Slic3r::Geometry::polygon_has_vertex($supporting_surface->contour->p, $_),  | ||||
|                     map $_->[0], @supported_polylines; | ||||
|         } | ||||
|          | ||||
|         # defensive programming, this shouldn't happen | ||||
|         if (@supporting_neighbor_surfaces == 0) { | ||||
|             Slic3r::debugf "Couldn't find supporting surfaces on layer %d; ignoring\n", $self->id; | ||||
|             next SURFACE; | ||||
|             if (@edges == 2) { | ||||
|                 my @chords = map Slic3r::Line->new($_->points->[0], $_->points->[-1]), @edges; | ||||
|                 my @midpoints = map $_->midpoint, @chords; | ||||
|                 $bridge_angle = -Slic3r::Geometry::rad2deg(Slic3r::Geometry::line_atan(\@midpoints) + PI/2); | ||||
|                 Slic3r::debugf "Optimal infill angle of bridge on layer %d is %d degrees\n", $self->id, $bridge_angle; | ||||
|             } | ||||
|         } | ||||
|          | ||||
|         # now, extend our bridge by taking a portion of supporting surfaces | ||||
|         { | ||||
|             # offset the bridge by the specified amount of mm | ||||
|             my $bridge_offset = ${ offset([$surface_p], $Slic3r::bridge_overlap / $Slic3r::resolution, $Slic3r::resolution * 100, JT_MITER, 2) }[0]; | ||||
|             my $bridge_overlap = 2 * $Slic3r::perimeters * $Slic3r::flow_width / $Slic3r::resolution; | ||||
|             my ($bridge_offset) = $expolygon->contour->offset($bridge_overlap, $Slic3r::resolution * 100, JT_MITER, 2); | ||||
|              | ||||
|             # calculate the new bridge | ||||
|             my $clipper = Math::Clipper->new; | ||||
|             $clipper->add_subject_polygon($surface_p); | ||||
|             $clipper->add_subject_polygons([ map $_->p, @supporting_neighbor_surfaces ]); | ||||
|             $clipper->add_clip_polygon($bridge_offset); | ||||
|             my $intersection = $clipper->execute(CT_INTERSECTION, PFT_NONZERO, PFT_NONZERO); | ||||
|             my $intersection = intersection_ex( | ||||
|                 [ @$expolygon, map $_->p, @supporting_surfaces ], | ||||
|                 [ $bridge_offset ], | ||||
|             ); | ||||
|              | ||||
|             push @{$self->bridges}, map Slic3r::Surface::Bridge->cast_from_polygon($_, | ||||
|                 surface_type => 'bottom', | ||||
|             push @{$self->bridges}, map Slic3r::Surface::Bridge->cast_from_expolygon($_, | ||||
|                 surface_type => $surface->surface_type, | ||||
|                 bridge_angle => $bridge_angle, | ||||
|             ), @$intersection; | ||||
|         } | ||||
|  | @ -463,18 +449,26 @@ sub detect_perimeter_surfaces { | |||
|     if (!@{$self->bridges}) { | ||||
|         push @{$self->perimeter_surfaces}, @{$self->surfaces}; | ||||
|     } else { | ||||
|         my $clipper = Math::Clipper->new; | ||||
|         $clipper->add_subject_polygons([ map $_->p, grep $_->surface_type =~ /internal/, @{$self->surfaces} ]); | ||||
|         $clipper->add_clip_polygons([ map $_->p, @{$self->bridges} ]); | ||||
|         my $union = $clipper->ex_execute(CT_UNION, PFT_NONZERO, PFT_NONZERO); | ||||
|         my $union = union_ex([ | ||||
|             (map $_->p, grep $_->surface_type =~ /internal/, @{$self->surfaces}), | ||||
|             (map $_->p, @{$self->bridges}), | ||||
|         ]); | ||||
|          | ||||
|         # schedule perimeters for internal surfaces merged with bridges | ||||
|         push @{$self->perimeter_surfaces},  | ||||
|             map Slic3r::Surface->cast_from_expolygon($_, surface_type => 'internal'),  | ||||
|             @$union; | ||||
|          | ||||
|         push @{$self->perimeter_surfaces},  | ||||
|             grep $_->surface_type !~ /internal/ && ($_->surface_type ne 'bottom' || $self->id == 0),  | ||||
|             @{$self->surfaces}; | ||||
|         # schedule perimeters for the remaining surfaces | ||||
|         foreach my $type (qw(top bottom)) { | ||||
|             my $diff = diff_ex( | ||||
|                 [ map $_->p, grep $_->surface_type eq $type, @{$self->surfaces} ], | ||||
|                 [ map @$_, @$union ], | ||||
|             ); | ||||
|             push @{$self->perimeter_surfaces},  | ||||
|                 map Slic3r::Surface->cast_from_expolygon($_, surface_type => $type),  | ||||
|                 @$diff; | ||||
|         } | ||||
|     } | ||||
| } | ||||
| 
 | ||||
|  | @ -482,29 +476,26 @@ sub detect_perimeter_surfaces { | |||
| sub split_bridges_fills { | ||||
|     my $self = shift; | ||||
|      | ||||
|     my $clipper = Math::Clipper->new; | ||||
|     foreach my $surfaces (@{$self->fill_surfaces}) { | ||||
|         my @surfaces = @$surfaces; | ||||
|         @$surfaces = (); | ||||
|          | ||||
|         # intersect fill_surfaces with bridges to get actual bridges | ||||
|         foreach my $bridge (@{$self->bridges}) { | ||||
|             $clipper->clear; | ||||
|             $clipper->add_subject_polygons([ map $_->p, @surfaces ]); | ||||
|             $clipper->add_clip_polygon($bridge->contour->p); | ||||
|             my $intersection = $clipper->ex_execute(CT_INTERSECTION, PFT_NONZERO, PFT_NONZERO); | ||||
|             my $intersection = intersection_ex( | ||||
|                 [ map $_->p, @surfaces ], | ||||
|                 [ $bridge->p ], | ||||
|             ); | ||||
|              | ||||
|             push @$surfaces, map Slic3r::Surface::Bridge->cast_from_expolygon($_, | ||||
|                 surface_type => 'bottom', | ||||
|                 surface_type => $bridge->surface_type, | ||||
|                 bridge_angle => $bridge->bridge_angle, | ||||
|             ), @$intersection; | ||||
|         } | ||||
|          | ||||
|         # difference between fill_surfaces and bridges are the other surfaces | ||||
|         foreach my $surface (@surfaces) { | ||||
|             $clipper->clear; | ||||
|             $clipper->add_subject_polygons([ $surface->p ]); | ||||
|             $clipper->add_clip_polygons([ map $_->contour->p, @{$self->bridges} ]); | ||||
|             my $difference = $clipper->ex_execute(CT_DIFFERENCE, PFT_NONZERO, PFT_NONZERO); | ||||
|             my $difference = diff_ex([ $surface->p ], [ map $_->p, @{$self->bridges} ]); | ||||
|             push @$surfaces, map Slic3r::Surface->cast_from_expolygon($_, | ||||
|                 surface_type => $surface->surface_type), @$difference; | ||||
|         } | ||||
|  |  | |||
|  | @ -8,7 +8,7 @@ use XXX; | |||
| sub make_perimeter { | ||||
|     my $self = shift; | ||||
|     my ($layer) = @_; | ||||
|     printf "Making perimeter for layer %d:\n", $layer->id; | ||||
|     printf "Making perimeter for layer %d\n", $layer->id; | ||||
|      | ||||
|     # at least one perimeter is required | ||||
|     die "Can't slice object with no perimeters!\n" | ||||
|  |  | |||
|  | @ -9,6 +9,7 @@ use warnings; | |||
| 
 | ||||
| use Slic3r::Geometry qw(polygon_lines polygon_remove_parallel_continuous_edges | ||||
|     polygon_segment_having_point point_in_polygon move_points rotate_points); | ||||
| use Slic3r::Geometry::Clipper qw(JT_MITER); | ||||
| 
 | ||||
| # the constructor accepts an array(ref) of points | ||||
| sub new { | ||||
|  | @ -70,4 +71,20 @@ sub area { | |||
|     return Slic3r::Geometry::Clipper::area($self); | ||||
| } | ||||
| 
 | ||||
| sub safety_offset { | ||||
|     my $self = shift; | ||||
|     return (ref $self)->new(Slic3r::Geometry::Clipper::safety_offset([$self])->[0]); | ||||
| } | ||||
| 
 | ||||
| sub offset { | ||||
|     my $self = shift; | ||||
|     my ($distance, $scale, $joinType, $miterLimit) = @_; | ||||
|     $scale      ||= $Slic3r::resolution * 1000000; | ||||
|     $joinType   = JT_MITER if !defined $joinType; | ||||
|     $miterLimit ||= 2; | ||||
|      | ||||
|     my $offsets = Math::Clipper::offset([$self], $distance, $scale, $joinType, $miterLimit); | ||||
|     return @$offsets; | ||||
| } | ||||
| 
 | ||||
| 1; | ||||
|  | @ -156,6 +156,11 @@ sub clip_with_expolygon { | |||
|         push @polylines, $current_polyline; | ||||
|     } | ||||
|      | ||||
|     if (@polylines > 1 && scalar(@{$polylines[-1]}) == 2 && $polylines[-1][-1] eq $polylines[0][0]) { | ||||
|         unshift @{$polylines[0]}, $polylines[-1][0]; | ||||
|         pop @polylines; | ||||
|     } | ||||
|      | ||||
|     return map Slic3r::Polyline->cast($_), @polylines; | ||||
| } | ||||
| 
 | ||||
|  |  | |||
|  | @ -109,6 +109,23 @@ sub detect_surfaces_type { | |||
|             my $upper_surfaces = [ grep { $_->expolygon->contour->area > $min_area } @{$upper_layer->surfaces} ]; | ||||
|              | ||||
|             @top = $surface_difference->($layer->surfaces, $upper_surfaces, 'top'); | ||||
|              | ||||
|             # now check whether each resulting top surfaces is large enough to have its | ||||
|             # own perimeters or whether it may be sufficient to use the lower layer's  | ||||
|             # perimeters	  	 | ||||
|             # offset upper layer's surfaces | ||||
|             my $upper_surfaces_offsetted; | ||||
|             { | ||||
|                 my $distance = $Slic3r::flow_width * ($Slic3r::perimeters) / $Slic3r::resolution; | ||||
|                 $upper_surfaces_offsetted = offset([ map $_->p, @{$upper_layer->surfaces} ], $distance, 100, JT_MITER, 2); | ||||
|             } | ||||
|              | ||||
|             @top = grep { | ||||
|                 my $surface = $_; | ||||
|                 my $diff = diff_ex([ map $_->p, $surface ], $upper_surfaces_offsetted); | ||||
|                 @$diff; | ||||
|             } @top; | ||||
|              | ||||
|         } else { | ||||
|             # if no upper layer, all surfaces of this one are solid | ||||
|             @top = @{$layer->surfaces}; | ||||
|  | @ -276,8 +293,6 @@ sub extrude_perimeters { | |||
|     foreach my $layer (@{ $self->layers }) { | ||||
|         $layer->detect_perimeter_surfaces; | ||||
|         $perimeter_extruder->make_perimeter($layer); | ||||
|         Slic3r::debugf "  generated paths: %s\n", | ||||
|             join '  ', map $_->id, @{ $layer->perimeters } if $Slic3r::debug; | ||||
|     } | ||||
| } | ||||
| 
 | ||||
|  | @ -374,9 +389,6 @@ sub extrude_fills { | |||
|      | ||||
|     foreach my $layer (@{ $self->layers }) { | ||||
|         $fill_extruder->make_fill($layer); | ||||
|         Slic3r::debugf "  generated %d paths: %s\n", | ||||
|             scalar @{ $layer->fills }, | ||||
|             join '  ', map $_->id, map @{$_->paths}, @{ $layer->fills } if $Slic3r::debug; | ||||
|     } | ||||
| } | ||||
| 
 | ||||
|  |  | |||
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	 Alessandro Ranellucci
						Alessandro Ranellucci